3D Konstruktion Bayerlein GmbH

Germany, 91183 Abenberg

Overview

About 3D Konstruktion Bayerlein GmbH

Who we are

3D-Konstruktion Bayerlein GmbH is an owner-managed family company with decades of experience in the field of printing, pressing and injection molding tools. Starting in the area of design, the company has matured into an all-rounder in the field of tool and mold making through continuous growth and development. By constantly investing in new technologies and machines, we are able to implement our customers' ideas in the highest quality on time. Due to the high level of commitment and flexibility of our employees as well as the necessary know-how, we are able to efficiently implement the increasing individualization of your components. Small to medium-sized series production of components is no problem thanks to our automatic changeover machines. Our core business is the design, development and manufacture of die, press and injection molding tools. Thanks to our 5-axis milling technology, we are also ideally positioned for HSC contract manufacturing.

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Abenberg, Germany

Member since 2024

Employees10 - 20

Certificates1

Turnover1 - 5 Mil.

Year of foundation2005

Competencies

Technologies

Mould construction

Technologies	Length	Width	Height	Weight
Injection moulds	10–450 mm	10–450 mm	10–120 mm	0–1,000 kg
Pressure die cast molds	10–450 mm	10–450 mm	10–120 mm	0–1,000 kg
Forging dies	10–350 mm	10–350 mm	10–250 mm	0–200 kg

Additive Manufacturing

Technologies	Lotsize	Length	Width	Height
Fused deposition modelling (FDM)	1–30,000	1–250 mm	1–250 mm	1–150 mm

Gear Making

Technologies	Lotsize	Length	Diameter	Weight
Cylindrical gear / spur gear	100–1,000	25–100 mm	50–150 mm	—
Internal teeth	1–100	1–200 mm	1–200 mm	0–20 kg

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	10–350 mm	10–350 mm	10–200 mm	0–300 kg
Gauges	10–450 mm	10–450 mm	10–100 mm	0–500 kg
Measuring / testing jigs	10–450 mm	10–450 mm	10–100 mm	0–500 kg

Injection Moulding, Extruding

Technologies	Lotsize	Length	Width	Height	Weight
Injection moulding	1–500 k	0–300 mm	0–300 mm	0–300 mm	0–0.5 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–300	0–500 mm	0–250 mm	0–100 mm	—	—
5-axis milling machines	1–300	0–500 mm	0–250 mm	0–100 mm	—	—
Form milling (3 D)	1–300	0–500 mm	0–250 mm	0–100 mm	—	—
Full-range milling (including turning)	1–150	0–200 mm	0–200 mm	0–100 mm	0–150 mm	—
HSC milling	1–300	0–300 mm	0–300 mm	0–100 mm	—	0–20 kg

Machining (Plastics & Rubber)

Technologies	Lotsize	Length	Width	Height
Milling	1–1,000	0–350 mm	0–350 mm	0–150 mm

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–100	0–300 mm	0–300 mm	0–250 mm	0–300 mm

Materials

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Cast metals

Cast steelCast iron

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Advanced Materials

Carbide

Non-metal inorganic materials

Graphite

Industries

Automotive and vehicle constructionAutomation and control engineeringPrecision engineering, mechatronics and opticsPower generation and transmission industryAerospace and aviation industryMachine tool manufacturingElectrical industrySpecial purpose machinery manufacturingMedical technology

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