Alesco Muster-, Modell- und Prototypenbau GmbH

Germany, 63128 Dietzenbach

Competencies

Technologies

Mould construction

Technologies	Length	Width	Height	Weight
Injection moulds	10–1,200 mm	10–1,300 mm	10–900 mm	0–2,500 kg
Pressure die cast molds	10–1,200 mm	10–1,300 mm	10–900 mm	0–2,500 kg
Gravity casting moulds	1–1,100 mm	1–1,300 mm	1–900 mm	0–2,500 kg
Modelmaking	1–1,200 mm	1–1,300 mm	1–900 mm	0–2,500 kg
Squeeze moulds	1–1,200 mm	1–1,300 mm	1–900 mm	0–2,500 kg
Vacuum deep-drawing moulds	1–1,100 mm	1–1,300 mm	1–900 mm	0–2,500 kg
Extrusion dies	1–1,100 mm	1–1,300 mm	1–900 mm	0–2,500 kg

Injection Moulding, Extruding

Technologies	Lotsize	Length	Width	Height	Weight
Injection moulding	10–1 M	5–700 mm	5–700 mm	5–700 mm	0–2.5 kg
Injection-mould around inserts	1–500 k	5–700 mm	5–700 mm	5–700 mm	0–2.5 kg
Multi component injection moulding	1–5 M	2–300 mm	2–250 mm	2–200 mm	0–1 kg
Transfer moulding	10–1 M	1–700 mm	1–700 mm	1–700 mm	0–2.5 kg

Etching and Spark Erosion

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Spark erosion wire cutting	1–1,000	1–500 mm	1–750 mm	1–300 mm	—	0–500 kg	—
Spark erosion countersinking	1–1,000	1–750 mm	1–400 mm	1–500 mm	from 0 mm	0–1,000 kg	from 0 mm

Measuring & Testing

Technologies
Measuring / testing

Additive Manufacturing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Fused deposition modelling (FDM)	1–1,000	1–250 mm	1–250 mm	1–250 mm	—	—	—
Metal laser sintering	1–50,000	1–250 mm	1–250 mm	1–180 mm	—	—	—
3D printing (general)	1–20,000	1–508 mm	1–508 mm	1–584 mm	from 0 mm	from 0 kg	from 0 mm
Selective Laser Melting (SLM)	—	1–250 mm	1–250 mm	1–180 mm	1–250 mm	0–20 kg	0.3–250 mm
Selective laser sintering	1–1,000	1–381 mm	1–330 mm	1–457 mm	—	—	—
Stereolithography (SLA)	1–20,000	1–508 mm	1–508 mm	1–584 mm	—	—	—
Vacuum casting	1–250	1–250 mm	1–250 mm	1–250 mm	—	0–5 kg	—

Jigmaking

Technologies	Diameter	Material thickness
Gauges	from 0 mm	from 0 mm
Measuring / testing jigs	from 0 mm	from 0 mm
Clamping devices	—	—

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Milling	1–50,000	1–1,500 mm	1–750 mm	1–500 mm	from 0 mm	0–1,000 kg	from 0 mm
5-axis milling machines	1–50,000	5–1,200 mm	5–1,300 mm	5–900 mm	—	—	—
Form milling (3 D)	1–50,000	1–1,500 mm	1–750 mm	1–500 mm	from 0 mm	0–1,000 kg	from 0 mm
Full-range milling (including turning)	1–5,000	5–1,200 mm	5–1,200 mm	5–900 mm	5–1,200 mm	—	—
HSC milling	1–50,000	1–1,500 mm	1–750 mm	1–500 mm	from 0 mm	0–1,000 kg	from 0 mm

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Weight
Drilling / threading / tapping	1–50,000	1–1,500 mm	1–750 mm	1–500 mm	0–1,000 kg

Materials

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Cast metals

Cast steelCast iron

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Sintered materials

Metal powder for formed parts

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)ThermosetsElastomersGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materials

Non-metal inorganic materials

Graphite

Industries

Information technology (hardware)Boiler, container and tank construction Aerospace and aviation industryPaper and printing machinery industryPackaging industryPlant engineering and constructionDrive and gear engineeringAir conditioning, refrigeration and ventilation industryApparatus engineeringShipbuilding industryMechanical engineeringMedical technologySpecial purpose machinery manufacturingChemical industryAutomation and control engineeringFittings engineeringFurniture industryPower generation and transmission industryMachine tool manufacturingHydraulic and pneumatic industryElectrical industryConstruction and architectural suppliesBuilding, agricultural and forestry machinery manufacturingPrecision engineering, mechatronics and opticsMeasurement and control technique, laboratory equipmentAutomotive and vehicle constructionLighting industryHousehold appliance industry

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