BUSSE Design+Engineering GmbH
Germany, 89275 Elchingen
Overview
About BUSSE Design+Engineering GmbH
Who we are
FROM IDEAS TO SERIAL PRODUCTION BUSSE Production offers state-of-the-art machinery and equipment in a 1,000 m² production facility in combination with outstanding experts and know-how to develop smart production models and prototypes and to handle the most demanding of small-batch production orders. With our extensive cross-industry experience, we complete all of the necessary processing steps under a single roof, steps ranging from drafting board sketches to early prototypes, to the final coat of paint. We are more than just a modelling work shop. BUSSE Production is a part of the renommated design and engineering office BUSSE Design+Engineering. BUSSE has a profound expertise in the following areas: interface design, industrial design, engineering and prototyping and a holistic perspective of product development. We perform all of the necessary processing down to the last coat of paint: • Machining, both conventional and CNC on our own CNC milling machines • CAM: programming and milling of freeform surfaces with multi-side machining • Sheet metal processing, flow drilling and welding • Coating / Paint (including special paints such as EMF, SoftTouch, Nextel, etc.) • Grinding, polishing, surface refinement • Multiple-material assemblies, rapid prototyping: SLS, STL, DLP, CUSING, etc. • Injection molding (up to 180 g) for small series production, vacuum injection molding • Casting in aluminum and magnesium • Cast-resin-laminate technique, components made of fiber reinforced composites (GFRP, CFRP) CNC contract manufacturing: Thanks to its modern CNC machines, intelligent CAD-CAM programming and our own 1,000-square-meter machining facility, BUSSE is able to create complex freeform surfaces and parts in small lot sizes Materials: Plastics and non-ferrous metals of all kinds, aluminum, magnesium, brass Surface finishing, subassembly production and product assembly: Thanks to further in-house processing options, we also offer: finishing & polishing, painting + powder coating, installation of kinematic functions, welding, assembly + functional testing, creation of complete prototypes Mold design and construction for GFRP/CFRP and deep drawn parts: cost and time savings thanks to the use of high performance thermoplastics in mold construction. BUSSE production also offers the following advantages: + Up to 50% savings on the cost of materials + Short-notice raw materials availability + Up to 50% shorter machining times thanks to higher cutting speeds + Surface quality protection, precision finishing and painting available + Optional tool making by our own toolmakers Having creative ideas is one thing, however our target is to implement these ideas successfully and make them market-compatible. Our team consists of 50 highly qualified employees, as well as selected partner companies and freelancers, with interdisciplinary knowledge and know-how in product development. We combine creativity, a sense of aesthetics and enthusiasm on time, on cost and within the specification. All products developed with us represent high function and design quality. To this day, we have received more than 400 awards.
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Elchingen, Germany
Member since 2016
Employees20 - 50
Certificates1
Year of foundation1959
Marketing documents
Competencies
Technologies
Assembly
| Technologies | Weight |
|---|---|
Mechanical assembly | 0–1,800 kg |
Industrial / On-site-assembly | 0–1,800 kg |
Machining (Plastics & Rubber)
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Turning | 1–100 | 1–300 mm | — | — | 1–200 mm | — |
Milling | 1–1,000 | 1–600 mm | 1–500 mm | 1–300 mm | — | 0–500 kg |
Form milling (3 D) | 1–1,000 | 1–2,000 mm | 1–1,000 mm | 1–600 mm | — | 0–500 kg |
Mechanical Engineering
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Apparatus engineering | 1–1,000 | 1–4,000 mm | 1–2,700 mm | 1–3,500 mm | 0–1,800 kg |
Tool building | 1–1,000 | 1–4,000 mm | 1–2,700 mm | 1–3,500 mm | 0–1,800 kg |
Mould construction
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Modelmaking | 1–4,000 mm | 1–2,700 mm | 1–3,500 mm | 0–1,800 kg |
Jigmaking
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Assembly jigs | 1–4,000 mm | 1–2,700 mm | 1–3,500 mm | 0–1,800 kg |
Additive Manufacturing
| Technologies | Lotsize | Length | Width | Height |
|---|---|---|---|---|
3D printing (general) | 1–1,000 | 1–1,000 mm | 1–1,000 mm | 1–1,000 mm |
Milling
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
5-axis milling machines | 1–1,000 | 1–2,000 mm | 1–1,000 mm | 1–600 mm | 0–500 kg |
Surface Treatment
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Spray-painting | 1–100 | 1–2,000 mm | 1–1,000 mm | 1–500 mm | 0–350 kg |
Materials
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloys
Natural materials
Wood/timber
Plastics/synthetic materials
ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Industries
Railway and rail vehicles industryHydraulic and pneumatic industryLighting industryMechanical engineeringMedical technologyApparatus engineeringHousehold appliance industryPlant engineering and constructionAir conditioning, refrigeration and ventilation industryFurniture industryTelecommunication industryAerospace and aviation industry
Certificates
ISO 9001:2008
Parts & Machines
Parts (9)
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AlKO
DescriptionVerschiedene Modelle in verschiedenen Stadien der Produktentwicklung
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Hazet
DescriptionModellbau
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Hazet
DescriptionModellbau, Rapid-Prototyping
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ATMI
DescriptionPrototyp für Serienüberführung
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SMS Siemag
DescriptionMessebau Modell
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SMS Siemag
DescriptionKunststoffmodell
7 / 9
Dauphin
DescriptionModell, Funktion, Metall, Extrusion
8 / 9
Stihl
DescriptionJede Art von Modell, Formmodell, Handmodell, Anschauungsmodell, Funktionsmodelle
9 / 9
nn
DescriptionCFK Modelle Hochtemperaturbeständige Formen, Formenbau, Replikationen
Machinery (3)
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Mk7s 5-Achs-CNC Bearbeitungszentrum mit Mindermengen-Schmierung und Vakuum-Spannvorrichtung
ManufacturerMaka
ControlBWO RC910
Year of Construction2015
Technology
ModelmakingAssembly jigsTool buildingMillingApparatus engineeringForm milling (3 D)5-axis milling machines
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DMU 60E 3-Achs Fräs- und Bohrmaschine mit Mindermengen-Schmierung und Vakuum-Spannvorrichtung
ManufacturerDeckel Maho
ControlHeidenhain Mill Plus M
Year of Construction1999
Technology
MillingForm milling (3 D)
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DZ 32 CNC Drehmaschine
ManufacturerWEILER
ControlBosch CC220T
Year of Construction1992
Technology
Turning
9 Parts
3 Machinery
Modelmaking1
Assembly jigs1
Tool building1
Milling2
Apparatus engineering1
Form milling (3 D)2
5-axis milling machines1
Turning1
Contact
Location
Main locationNersinger Straße 18, 89275 Elchingen, Germany
Further locationsElchingen
Company contact
Contact persons
RR
Ramona Roesch
JP
Jörg Petrich
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