ERKA Maschinenbau GmbH

Germany, 48683 Ahaus

Overview

About ERKA Maschinenbau GmbH

Who we are

Customer-oriented contract manufacturing in the wage since 1983. We Ship To request items, assemblies through to complete systems for: automotive, packaging machinery, food processing, transmission, papermaking, printing machinery, agricultural machinery, metal working machinery (machine tools), Wrappers for film or paper, tooling, wood industry. Complete execution of projects including assembly (mechanical / electrical / pneumatic / hydraulic). Equipped with advanced CNC machine tools produced ERKA precision turned parts, precision machined parts in wholesale as well as in small series. Products: We manufacture turned parts with a diameter of 1 mm to 600 mm and lengths from 1 mm to 4500 mm. We manufacture milled parts up to 1000 x 1200 x 5000 mm. Processing methods: Our modern machinery enables the complete machining of complex turning and milling parts. Delivery program: pistons, bushings, washers, rings, screws, cones, control parts, tubes, sleeve, shaft, axle, hub, drum, cylinder, cross beams, flanges, rollers, nozzles, weldments, panels, spindles, assembly, painting, signing, welding, consoles Wämebehandlungsverfahren, surface coating: KTL paint, 2K paint, priming, powder coating, galvanizing, burnishing, Phospahtieren, chrome plating, case hardening, nitriding, nitro-carburizing, Certified quality: Qualified employees, structured processes and the use of modern technology are the building blocks for the quality, which satisfy our products. Furthermore

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Ahaus, Germany

Member since 2009

Employees50 - 100

Certificates2

Turnover10 - 20 Mil.

Year of foundation1984

Marketing documents

ERKA_Leistungsspektrum_2023_k.pdfPDF File

Competencies

Technologies

Turning

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Turning	1–1,000	1–2,000 mm	from 0 mm	from 0 mm	1–400 mm	from 0 kg	from 0 mm
Automatic turning (bar)	1–500	0–50 mm	—	—	50–100 mm	—	—
Full-range turning (including milling)	1–100	0–1,950 mm	—	—	0–400 mm	—	—

Assembly

Technologies	Length	Width	Height	Diameter	Weight	Material thickness
Mechanical assembly	from 0 mm	from 0 mm	from 0 mm	from 0 mm	0–500 kg	from 0 mm
Electromechanical assembly	from 0 mm	from 0 mm	from 0 mm	from 0 mm	0–500 kg	from 0 mm
Industrial / On-site-assembly	from 0 mm	from 0 mm	from 0 mm	from 0 mm	0–500 kg	from 0 mm

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Diameter	Weight	Material thickness
Welded constructions (weldments)	10–5,000 mm	10–2,500 mm	10–2,500 mm	from 0 mm	0–1,500 kg	from 0 mm
Machine frames / bases / racks	10–5,000 mm	10–2,500 mm	10–2,500 mm	from 0 mm	0–1,500 kg	from 0 mm

Mechanical Engineering

Technologies	Lotsize	Length	Width	Height	Weight
Mechanical engineering	1–50	1–20,000 mm	1–10,000 mm	1–8,000 mm	0–40,000 kg
Hydraulic engineering	1–50	1–20,000 mm	1–10,000 mm	1–8,000 mm	0–40,000 kg
Pneumatic engineering	1–50	1–20,000 mm	1–10,000 mm	1–8,000 mm	0–40,000 kg
Apparatus engineering	1–50	1–20,000 mm	1–10,000 mm	1–8,000 mm	0–40,000 kg
Tool building	1–50	1–20,000 mm	1–10,000 mm	1–8,000 mm	0–40,000 kg
Handling technology	1–50	1–20,000 mm	1–10,000 mm	1–8,000 mm	0–40,000 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	1–15,000 mm	1–3,000 mm	1–5,000 mm	1–3,000 mm	0–40,000 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Anodizing	1–50	1–500 mm	1–500 mm	1–500 mm	—	0–30 kg	—
Pickling	1–50	1–6,000 mm	1–2,500 mm	1–900 mm	—	0–7,000 kg	—
Blacking	1–50	1–3,000 mm	1–1,000 mm	1–1,000 mm	—	0–200 kg	—
Electropolishing	1–50	1–6,000 mm	1–1,700 mm	1–1,100 mm	—	—	—
Electroplating	1–50	1–2,500 mm	1–1,000 mm	1–1,000 mm	—	0–500 kg	—
Phosphatizing	1–50	1–2,700 mm	1–1,200 mm	1–500 mm	—	0–1,600 kg	—
Sand blasting	1–50	1–8,000 mm	1–4,000 mm	1–2,500 mm	—	0–10,000 kg	—
Nickel plating	1–50	1–700 mm	1–450 mm	1–400 mm	—	0–500 kg	—
Galvanizing	1–50	1–2,700 mm	1–1,200 mm	1–500 mm	1–500 mm	0–2,000 kg	1–300 mm

Pipe & Tube Manufacturing

Technologies	Lotsize	Length	Diameter	Material thickness
Pipe bending	1–100	from 1,500 mm	0–50 mm	2–4 mm

Welding

Technologies	Lotsize	Length	Width	Height	Weight
Inert gas shielded arc welding (MIG/MAG)	1–100	from 0 mm	from 0 mm	from 0 mm	from 0 kg
Inert gas shielded arc welding (TIG)	1–100	0–2,500 mm	0–2,500 mm	0–2,500 mm	from 0 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Milling	1–1,000	1–8,000 mm	1–1,400 mm	1–2,500 mm	from 0 mm	0–3,000 kg	from 0 mm
5-axis milling machines	1–100	from 0 mm	from 0 mm	from 0 mm	—	—	—
Form milling (3 D)	1–1,000	1–2,360 mm	1–500 mm	1–500 mm	from 0 mm	0–3,000 kg	from 0 mm
HSC milling	1–1,000	1–5,000 mm	1–900 mm	1–900 mm	from 0 mm	0–3,000 kg	from 0 mm

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Drilling / threading / tapping	1–1,000	1–2,360 mm	1–500 mm	1–500 mm	from 0 mm	0–3,000 kg	from 0 mm

Materials

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Cast metals

Cast steelCast iron

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloys

Industries

Paper and printing machinery industryMechanical engineeringPlant engineering and constructionFittings engineeringBuilding, agricultural and forestry machinery manufacturingRailway and rail vehicles industryHydraulic and pneumatic industrySpecial purpose machinery manufacturingAir conditioning, refrigeration and ventilation industryPower generation and transmission industryAerospace and aviation industryConstruction and architectural suppliesMining and tunnel engineeringPrecision engineering, mechatronics and opticsBoiler, container and tank construction Apparatus engineeringMachine tool manufacturingAutomotive and vehicle constructionMilitary engineeringPackaging industryElectrical industryChemical industryMedical technology

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