Gersfelder Metallwaren GmbH

Germany, 36129 Gersfeld

Competencies

Technologies

Turning

Technologies	Lotsize	Length	Diameter	Weight
Turning	100–500 k	0–1,000 mm	from 0 mm	—
Automatic turning (bar)	from 500	from 0 mm	10–50 mm	—
Swiss turning	500–500,000	from 10 mm	from 10 mm	—
Full-range turning (including milling)	1,000–500,000	0–1,000 mm	0–50 mm	—
Shaft machining	1,000–1 M	10–1,000 mm	10–45 mm	0–80 kg

Welding

Technologies	Lotsize	Length	Width	Height	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	from 100	0–1,000 mm	0–1,000 mm	0–1,000 mm	0–500 kg	—
Inert gas shielded arc welding (TIG)	from 100	0–1,000 mm	0–1,000 mm	0–1,000 mm	0–500 kg	—
Robot welding	100–500 k	50–1,000 mm	50–1,000 mm	50–1,000 mm	0–80 kg	—
Projection welding	1,000–1 M	—	—	—	—	2–5 mm

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	0–1,000 mm	0–1,000 mm	0–1,000 mm	0–500 kg

Assembly

Technologies	Weight
Mechanical assembly	0–80 kg

Gear Making

Technologies	Lotsize	Length	Diameter	Weight
Cylindrical gear / spur gear	from 1,000	from 0 mm	0–50 mm	—
Internal teeth	1,000–1 M	10–50 mm	10–45 mm	0–80 kg

Wire & Spring Bending

Technologies	Lotsize	Diameter
Wire bending	10,000–500,000	from 3 mm

Pipe & Tube Manufacturing

Technologies	Lotsize	Length	Diameter	Material thickness
Pipe bending	from 1,000	0–1,500 mm	0–50 mm	0–4 mm
Pipe forming	1,000–1 M	50–750 mm	6–20 mm	—

Jigmaking

Technologies	Length	Width	Height	Weight
Gauges	100–500 mm	100–500 mm	100–500 mm	0–500 kg
Measuring / testing jigs	100–500 mm	100–500 mm	100–500 mm	0–500 kg
Assembly jigs	100–500 mm	100–500 mm	100–500 mm	0–500 kg
Welding jigs	100–500 mm	100–500 mm	100–500 mm	0–500 kg

Assembly Group Manufacturing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Adhesive bonding	500–10,000	10–1,000 mm	10–1,000 mm	10–1,000 mm	6–20 mm	0–80 kg	2–10 mm

Milling

Technologies	Lotsize	Length	Width	Height
Milling	10–1,000	0–500 mm	0–1,000 mm	0–500 mm

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width	Material thickness
Roll forming	50,000–1 M	100–500 mm	1–100 mm	6–20 mm

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Weight
Drilling / threading / tapping	1,000–1 M	10–100 mm	10–100 mm	10–100 mm	0–100 kg

Materials

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Cast metals

Cast steelCast iron

Industries

Military engineeringRailway and rail vehicles industryPower generation and transmission industryAutomotive and vehicle constructionMedical technologyFurniture industryDrive and gear engineeringPlant engineering and constructionAir conditioning, refrigeration and ventilation industryBuilding, agricultural and forestry machinery manufacturing

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