

Overview
About Hans Fleig GmbH
Who we are
Specializing in small technical parts, we have been manufacturing precise, high-quality injection molds and plastic parts with part weights from 0.01 to 100 grams from all common thermoplastics for 45 years now. The maximum shot weight is 246 grams. Our philosophy is to convince customers through expertise, quality and performance. We attach great importance to comprehensive customer service, value for money of our products, as well as absolute delivery reliability. Long-standing and satisfied customers from the automotive, electronics, aviation, textile and medical equipment industries are proof of our company's successful strategy. Example automotive industry The manufacturing spectrum for the automotive industry ranges from mini and micro switch parts of various series, connectors, components for radio transmitters and wheel covers to coil bodies for ignition coils. Example electrical industry The delivery program for the electronics industry includes: * Housing parts * Light guides, diode holders * LED holders * LCD holders Example medical technology Extremely thin-walled components for welding housing halves, whose function requires absolute sealing against the surrounding atmosphere. Example textile industry and model making Spring holder systems, harness couplings, track rollers, roller bearings and completely assembled pulley units form an excerpt from our range of parts for the textile industry. Couplings and coupling parts for model railroads represent an excerpt from our parts for model making. Example Advanced Technologies Automatic assembly of O-rings of different colors and dimensions on injection molded parts. The integrated 100% inspection includes a query on the correct fit of the O-rings by means of light barriers, a color recognition, as well as a leak test by a vacuum pressure sensor. Thin-wall technology Extremely thin-walled components with wall thicknesses of less than 0.3 mm, with or without glass fiber reinforcement, which are used in medical technology, automotive engineering and the electronics industry.
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Lahr, Germany
Member since 2003
Employees20 - 50
Certificates2
Turnover1 - 5 Mil.
Year of foundation1968
Competencies
Technologies
Injection Moulding, Extruding
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Injection moulding | 20–50 M | 0–350 mm | 0.5–350 mm | 0.3–350 mm | 0–1 kg |
Injection-mould around inserts | 100–5 M | 1–350 mm | 1–350 mm | 1–350 mm | 0–1 kg |
Mould construction
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Injection moulds | 200–400 mm | 156–446 mm | 156–446 mm | 0–500 kg |
Modelmaking | 200–450 mm | 156–446 mm | 156–446 mm | 0–500 kg |
Jigmaking
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Drilling / milling jigs | 1–250 mm | 1–250 mm | 1–250 mm | 0–80 kg |
Measuring / testing jigs | 1–250 mm | 1–250 mm | 1–250 mm | 0–80 kg |
Assembly jigs | 1–250 mm | 1–250 mm | 1–250 mm | 0–80 kg |
Clamping devices | 1–250 mm | 1–250 mm | 1–250 mm | 0–80 kg |
Etching and Spark Erosion
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Spark erosion wire cutting | 1–100 | 1–250 mm | 1–250 mm | 1–140 mm | 0–80 kg |
Spark erosion countersinking | 1–100 | 1–250 mm | 1–250 mm | 1–150 mm | 0–80 kg |
Measuring & Testing
| Technologies | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|
Measuring / testing | 1–500 mm | 1–500 mm | 1–500 mm | 1–500 mm | 0–80 kg |
Milling
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Milling | 1–100 | 1–400 mm | 1–400 mm | 1–120 mm | — |
Form milling (3 D) | 1–100 | 1–250 mm | 1–250 mm | 1–50 mm | — |
HSC milling | 1–100 | 1–250 mm | 1–250 mm | 1–50 mm | 0–50 kg |
Finishing
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Surface grinding machine | 1–100 | 1–350 mm | 1–350 mm | 1–200 mm | 0–80 kg |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Sawing | 1–100 | 1–150 mm | 1–150 mm | 1–150 mm | 1–100 mm | — |
Drilling / threading / tapping | 1–100 | 1–300 mm | 1–300 mm | 1–300 mm | — | 0–80 kg |
Materials
Natural materials
Wood/timber
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steel
Plastics/synthetic materials
ThermoplasticsAcrylic (PMMA)High performance plasticElastomersGlass fibre-reinforced plasticCarbon fibre-reinforced plasticWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)
Cast metals
Cast steel
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys
Light metals
Aluminium and aluminium alloysTitanium and titanium alloys
Industries
Chemical industryHousehold appliance industryElectrical industryApparatus engineeringMedical technologyTelecommunication industryMeasurement and control technique, laboratory equipmentAutomotive and vehicle constructionAerospace and aviation industryFurniture industryDrive and gear engineering
Certificates
ISO 9001:2015
IATF 16949:2016
Parts & Machines
Parts (6)
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Magnethalter und Sensorgehäuse
TechnologyInjection moulds
MaterialGlass fibre-reinforced plastic
Lotsize0
IndustriesAutomotive and vehicle construction
DescriptionAirbagansteuerung im Automobil
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Battery Box
TechnologyInjection moulding
Lotsize0
IndustriesTelecommunication industry
DescriptionAkkugehäuse Mobilfunk - Dünnwandtechnologie
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Umspritzen von diversen Einlegeteilen
TechnologyInjection-mould around inserts
MaterialGlass fibre-reinforced plastic
Lotsize0
IndustriesAutomotive and vehicle construction
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Dünnwandtechnologie
TechnologyInjection moulds
Lotsize0
IndustriesHousehold appliance industry
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Mikro- Spritzgießen
TechnologyInjection moulding
Lotsize0
ComplexityMedium
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Magnet/ Buchsen Umspritzen
TechnologyInjection-mould around inserts
MaterialGlass fibre-reinforced plastic
Lotsize0
IndustriesAutomotive and vehicle construction
Machinery (20)
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Picomax 60M
ManufacturerFehlmann
ControlHeidenhain
Year of Construction2004
Technology
Drilling / milling jigsHSC millingAssembly jigsForm milling (3 D)MillingClamping devicesMeasuring / testing jigs
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Picomax 56 TOP
ManufacturerFehlmann
ControlHeidenhain
Year of Construction2016
Technology
Drilling / milling jigsMillingClamping devicesMeasuring / testing jigsAssembly jigs
3 / 20

ALC400G Premium
ManufacturerSodick
Control-
Year of Construction2018
Technology
Spark erosion wire cutting
4 / 20

Genius 700
ManufacturerZimmer & Kreim
ControlGenius EDM
Year of Construction2009
Technology
Spark erosion countersinking
5 / 20

Duramax
ManufacturerZeiss
ControlU-SOFT
Year of Construction2017
Technology
Measuring / testing
6 / 20

FS420Z CB
ManufacturerGeibel & Hotz
Control-
Year of Construction2008
Technology
Surface grinding machine
7 / 20

FS640 SD
ManufacturerGeibel & Hotz
Control-
Year of Construction2017
Technology
Surface grinding machine
8 / 20

HBS 225 A
ManufacturerFlott
Control-
Year of Construction2018
Technology
Sawing
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Picomax 55
ManufacturerFehlmann
ControlHeidenhain
Year of Construction1996
Technology
Assembly jigsDrilling / threading / tappingDrilling / milling jigsMeasuring / testing jigsMillingClamping devices
10 / 20

FP 2
ManufacturerFriedrich Deckel
Control-
Year of Construction1976
Technology
MillingAssembly jigsMeasuring / testing jigsDrilling / milling jigsClamping devices
11 / 20

FP 1
ManufacturerFriedrich Deckel
Control-
Year of Construction1976
Technology
Measuring / testing jigsClamping devicesAssembly jigsDrilling / milling jigsMilling
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Allrounder 270 C
ManufacturerArburg
Control-
Year of Construction2017
Technology
Injection mouldingInjection-mould around inserts
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Allrounder 320C
ManufacturerArburg
Control-
Year of Construction2016
Technology
Injection-mould around insertsInjection moulding
14 / 20

Allrounder 470C
ManufacturerArburg
Control-
Year of Construction2021
Technology
Injection mouldingInjection-mould around inserts
15 / 20

Allrounder 520 E
ManufacturerArburg
Control-
Year of Construction2020
Technology
Injection mouldingInjection-mould around inserts
16 / 20

Allrounder 570H
ManufacturerArburg
Control-
Year of Construction2020
Technology
Injection-mould around insertsInjection moulding
17 / 20

22A
ManufacturerBOY
Control-
Year of Construction2019
Technology
Injection-mould around insertsInjection moulding
18 / 20

35E
ManufacturerBOY
Control-
Year of Construction2021
Technology
Injection-mould around insertsInjection moulding
19 / 20

50E
ManufacturerBOY
Control-
Year of Construction2000
Technology
Injection-mould around insertsInjection moulding
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100E
ManufacturerBOY
Control-
Year of Construction2018
Technology
Injection mouldingInjection-mould around inserts
6 Parts
Injection moulds2
Injection moulding2
Injection-mould around inserts2
20 Machinery
Drilling / milling jigs5
HSC milling1
Assembly jigs5
Form milling (3 D)1
Milling5
Clamping devices5
Measuring / testing jigs5
Spark erosion wire cutting1
Spark erosion countersinking1
Measuring / testing1
Surface grinding machine2
Sawing1
Drilling / threading / tapping1
Injection moulding9
Injection-mould around inserts9
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