HELIX GUSS GmbH<br>Aluminium-Kokillenguss
Germany, 34431 Marsberg
Overview
About HELIX GUSS GmbH<br>Aluminium-Kokillenguss
Who we are
We are a medium sized company that deals with the casting and machining of aluminum products. In our house create approximately 50 employees, from engineers on skilled workers to trainees in the departments Die-casting, grinding, machining, CNC machining, grinding, polishing, powder coating, printing and mounting, as well as ultrasonic machining with measurement, X-ray inspection and documentation . To our national and international customers include companies from the industry and craft fields of electrical engineering, automobile, gear technology, food and household goods, instruments, leisure and garden furniture, furniture, multimedia and pump technology. Our goal is to offer you a product from planning and design through to the finished part. For about two years we have hizugenommen to our Gießkompetenz Gravity die casting, the liquid presses and can produce very dense microstructure cost without sprue and riser with this procedure.(Pans, feet, pots but also more complex structures) Die cast aluminum 11 in electric furnaces, the aluminum is molten. Depending on the product and use a wide variety of alloys with appropriate melting and heat treatment applied. The liquefied aluminum is poured by hand with the help of a ladle into molds (molds) that are placed in advance with butane gas fires to temperature. After a specified Erkaltungszeit the mold is opened and the casting. On average, we pour about 90 parts per mold and layer. Each casting is subject to a visual inspection. The QS takes interval based front-destructive material testing, to observe the casting quality in the interior of the piece. CNC machining In many cases, machining operations are necessary. We have built our own house CNC department that allows all kinds of 'rotating' and 'milled' edits. Manual edits In many cases, manual activities are as deburring, judge or drill and tap drill necessary or not feasible other than by hand. Too, we have adjusted competent forces involved in these activities. Most of the edits are performed on specially constructed devices. Sawing, grinding, After casting sprues and risers are separated with log band saws. After the parts are tempered, meaning they are cured in convection ovens at 570 ° C and annealed at 180 ° C. In the grinding castings for machining are prepared or prepared the surface for subsequent coating. Also, the dimensionally accurate grinding after drawing is dominated by our professionals, so that a subsequent machining can possibly be dispensed with. After fine grinding, polishing takes place. The customer receives the polished finished product. Powder coating To give the surfaces of castings a sizable structure or enhanced durability, abrasion resistance, weather resistance, etc. (surface finish), we have built a powder coating. Here we wear electrostatically charged powder onto the workpiece that is subsequently heated in the oven and after cooling results in a solid coating of the workpiece. The quality of the coating is ensured and documented checks of layer thickness, adhesion and resistance. Assembly In addition to manufacturing the einzeilnen components of a product, we take care of you, of course, partial or complete assembly of the entire product. We ship the finished products, of course, directly from our company to your customers. ...
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Marsberg, Germany
Member since 2009
Employees20 - 50
Turnover1 - 5 Mil.
Year of foundation1982
Competencies
Technologies
Assembly
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Mechanical assembly | from 0 mm | from 0 mm | from 0 mm | from 0 mm | 0–250 kg | from 0 mm |
Turning
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Turning | 1–500 | 1–500 mm | from 0 mm | from 0 mm | 30–350 mm | 0–250 kg | from 0 mm |
Casting
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Gravity die casting | 100–100,000 | 10–1,500 mm | 10–1,000 mm | 10–1,000 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Mould construction
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Gravity casting moulds | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Modelmaking | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Milling
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Milling | 1–500 | 10–1,020 mm | 10–510 mm | 10–460 mm | from 0 mm | 0–1,200 kg | from 0 mm |
Form milling (3 D) | 1–500 | 10–1,020 mm | 10–510 mm | 10–460 mm | from 0 mm | 0–1,200 kg | from 0 mm |
Ultrasonic milling | 1–500 | 10–350 mm | 10–340 mm | 10–240 mm | — | 0–1,200 kg | — |
Finishing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Surface grinding machine | 1–100 k | 1–1,000 mm | 1–750 mm | 1–750 mm | from 0 mm | 0–750 kg | from 0 mm |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Drilling / threading / tapping | 1–500 | 10–1,020 mm | 10–510 mm | 10–460 mm | from 0 mm | 0–1,200 kg | from 0 mm |
Materials
Cast metals
Cast steelCast iron
Natural materials
Wood/timberRock
Non-metal inorganic materials
CeramicsGlassConcreteCast mineralsGraphite
Plastics/synthetic materials
ThermoplasticsThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Sintered materials
Metal powder for formed partsMetal powder for hard metal
Precious metals
SilverGoldPlatinumOther precious metals
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)CarbideSilicium
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Industries
Construction and architectural suppliesLighting industryPrecision engineering, mechatronics and opticsPackaging industryAutomation and control engineeringHydraulic and pneumatic industryPaper and printing machinery industryBuilding, agricultural and forestry machinery manufacturingMechanical engineeringAerospace and aviation industryHousehold appliance industryMachine tool manufacturingDrive and gear engineeringFittings engineeringPlant engineering and constructionApparatus engineeringAutomotive and vehicle constructionMeasurement and control technique, laboratory equipmentShipbuilding industryFurniture industrySpecial purpose machinery manufacturingMedical technologyChemical industryPower generation and transmission industryAir conditioning, refrigeration and ventilation industryMilitary engineeringElectrical industryRailway and rail vehicles industry
Parts & Machines
Machinery (1)
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Ultrasonic DMS 35
ManufacturerSauer
Control-
Technology
Ultrasonic milling
1 Machinery
Ultrasonic milling1
Contact
Location
Main locationUnterm Ohmberg 5, 34431 Marsberg, Germany
Further locationsUnterm Ohmberg 4 -
34431 Marsberg
Company contact
Contact persons
HD
Helge Kegenbein, Dr.-Ing.
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