
Overview
About Hilger GmbH
Who we are
Our range of services includes the production of individual components as well as batch production of up to 500,000 parts. We offer both conventional and CNC machining, and we handle assembly operations. Additionally, we provide design and engineering services for mechanical and plant engineering. Our in-depth manufacturing expertise forms the basis for sophisticated designs, which we translate into prototypes and subsequently bring into series production. Quality is our top priority: our quality management system is certified to ISO 9001:2015, underscoring our commitment to the highest standards. Our customers come from diverse sectors, including plant and energy engineering, mechanical engineering, automotive, and research & development.
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Wipperfürth, Germany
Member since 2004
Premium Member since 2024
Employees20 - 50
Certificates1
Turnover1 - 5 Mil.
Year of foundation1985
Marketing documents
Competencies
Technologies
Turning
| Technologies | Lotsize | Length | Diameter | Weight |
|---|---|---|---|---|
Turning | 1–3,000 | 10–1,000 mm | 5–800 mm | — |
Automatic turning (bar) | 1–10,000 | 0–800 mm | 10–100 mm | — |
Full-range turning (including milling) | 1–1,000 | 0–1,000 mm | from 0 mm | — |
Hard turning | 1–1,000 | 5–1,000 mm | 1–600 mm | — |
Centering / end facing | 1–1,000 | 0–1,000 mm | 0–200 mm | — |
Shaft machining | 1–1,000 | 0–1,000 mm | 0–500 mm | 0–500 kg |
Welding
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Inert gas shielded arc welding (MIG/MAG) | 1–50 | 1–2,000 mm | 1–2,000 mm | 1–2,000 mm | — | 0–500 kg | — |
Inert gas shielded arc welding (TIG) | 1–100 | 0–2,500 mm | 0–2,500 mm | 0–2,500 mm | — | 0–500 kg | — |
Manual electrode welding | 1–50 | 1–2,000 mm | 1–2,000 mm | 1–2,000 mm | 1–500 mm | 0–500 kg | 1–30 mm |
Finishing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
External cylindrical grinding | 1–100 | 0–100 mm | — | — | 0–50 mm | — |
Surface grinding machine | 1–1,000 | 0–1,000 mm | 0–500 mm | 0–200 mm | — | 0–50 kg |
Surface Treatment
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Blacking | 1–1,000 | 0–500 mm | 0–500 mm | 0–500 mm | — | 0–100 kg | — |
Electroplating | 1–1,000 | 0–1,000 mm | 0–1,000 mm | 0–1,000 mm | — | 0–500 kg | — |
Powder coating | 1–1,000 | 0–2,000 mm | 0–1,000 mm | 0–1,000 mm | — | 0–1,000 kg | — |
Chrome-plating | 1–1,000 | 0–200 mm | 0–200 mm | 0–200 mm | — | 0–50 kg | — |
Galvanizing | 1–1,000 | 0–1,000 mm | 0–1,000 mm | 0–1,000 mm | 0–800 mm | 0–500 kg | 0–100 mm |
Milling
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Milling | 1–1,000 | 1–800 mm | 1–2,000 mm | 1–700 mm | — |
5-axis milling machines | 1–1,000 | 0–3,000 mm | 0–1,000 mm | from 0 mm | — |
Form milling (3 D) | 1–1,000 | 1–600 mm | 1–2,000 mm | 1–800 mm | — |
HSC milling | 1–1,000 | 0–1,000 mm | 0–1,000 mm | 0–1,000 mm | 0–500 kg |
Heat Treatment
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Hardening | 1–500 | 0–1,000 mm | 0–1,000 mm | 0–1,000 mm | 0–700 mm | 0–500 kg |
Hardening and tempering | 1–1,000 | 0–1,000 mm | 0–1,000 mm | 0–1,000 mm | 0–800 mm | 0–1,000 kg |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Sawing | 1–1,000 | 1–1,000 mm | 1–400 mm | 1–400 mm | 1–360 mm | — |
Drilling / threading / tapping | 1–1,000 | 1–600 mm | 1–2,000 mm | 1–800 mm | — | 0–2,000 kg |
Materials
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Plastics/synthetic materials
ThermoplasticsHigh performance plasticThermosetsElastomersGlass fibre-reinforced plasticCarbon fibre-reinforced plastic
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Cast metals
Cast steelCast iron
Industries
Paper and printing machinery industrySpecial purpose machinery manufacturingShipbuilding industryHydraulic and pneumatic industryConstruction and architectural suppliesFittings engineeringFurniture industryAutomotive and vehicle constructionMechanical engineeringMachine tool manufacturingMeasurement and control technique, laboratory equipmentRailway and rail vehicles industryChemical industryBuilding, agricultural and forestry machinery manufacturingDrive and gear engineeringPackaging industryMilitary engineeringMedical technologyPower generation and transmission industryOffice machinery and suppliesAutomation and control engineeringPlant engineering and constructionLighting industryBoiler, container and tank construction Electrical industryAir conditioning, refrigeration and ventilation industryApparatus engineeringPrecision engineering, mechatronics and optics
Certificates
ISO 9001:2015
Parts & Machines
Machinery (7)
1 / 7

CTX 620 linear
ManufacturerGILDEMEISTER
ControlSiemenns
Year of Construction2006
Technology
Hard turningTurningFull-range turning (including milling)
2 / 7

CTX 650
ManufacturerDMG/Mori
ControlSiemens
Year of Construction2018
Technology
TurningFull-range turning (including milling)
3 / 7

Beta
ManufacturerDMG
ControlSiemens
Year of Construction2020
Technology
TurningAutomatic turning (bar)Full-range turning (including milling)
4 / 7

CTX410
ManufacturerDMG/Mori
ControlSiemens
Year of Construction2015
Technology
TurningFull-range turning (including milling)
5 / 7

DMF 200
ManufacturerDMG/Mori
ControlSiemens
Year of Construction2024
Technology
5-axis milling machinesMilling
6 / 7

Alpha
ManufacturerDMG/Mori
ControlSiemens
Year of Construction2016
Technology
Full-range turning (including milling)Turning
7 / 7

CTX420 linear
ManufacturerDMG/Mori
ControlSiemens
Year of Construction2004
Technology
TurningHard turningFull-range turning (including milling)
7 Machinery
Hard turning2
Turning6
Full-range turning (including milling)6
Automatic turning (bar)1
5-axis milling machines1
Milling1
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