Hornung GmbH

Hornung GmbH

DEGermany, 63263 Neu-Isenburg
Hornung GmbH logo

Overview

About Hornung GmbH

Who we are

The Hornung GmbH is your system supplier for the manufacture of individual parts and ready for assembly or complete assemblies. As a system supplier for components offer as a contract manufacturer individual complete solutions from technical advice on the development and design to series production. By purchasing pre-finished components to increase your capacity and shorten the assembly time. With our modern machinery, we can chipping a wide range of materials. Among other things, we finished workpieces from: stainless steel, V2A and V4A like; cutting steel, aluminum and aluminum alloys as well as alloys of copper, zinc and brass. In the area of CNC turning parts we edit from 3-275 mm diameter and a length up to 700 mm. The latest turning and milling technologies in machines with up to 8 CNC axes enable high-precision 6-sided complete machining of complex workpieces. With our CNC milling machines and machining centers we finished workpieces up to a size of 1000 x 600 x 600 mm.The fully automated manufacturing parts in one setup guarantee you a cost-effective manufacturing of excellent quality. A rigorous quality assurance checks and controls the workpieces and equipment. Our equipment includes an air-conditioned micro-inspection room, a 3-D CNC coordinate measuring machine, a 2-D CNC profile projector and of course a surface roughness meter. Furthermore, we have a PER-cleaning system Dürr Universal 81 S Ecoclean for degreasing and cleaning of metal and plastic parts with high-performance ultrasound device. By optimum control of the manufacturing processes to short delivery times result. Our just-in-time deliveries are supported by the most modern communication and production software. Kanban and quantity contracts with our customers and working with our many years of logistics partners guarantee punctual deliveries. In our business Druckgastechnik we develop and manufacture valves for technical gases and high purity gases.We deliver for gas technology fittings such as: central gas supply systems for oxygen, inert gases and flammable gases. Our product range includes, inter alia, cylinder pressure reducer, pipe reducer, Domdruckminderer, gas outlets, Precision pressure regulator, high pressure regulator, high pressure filter and Pure gas. Series appliances - in a variety of versions - and special devices are designed and produced according to your individual requirements. We will be happy to send you detailed information. In addition, the company Hornung offers the production of autogenous fittings. Our product range in addition to standard burners include special burner, burner systems and heating devices combined with control systems for thermal process technology. We are specialized in the development, design and manufacture of customer-specific system solutions. The comprehensive range of our products gives you a variety of different combinations. Solution-oriented action on behalf of customers, the latest manufacturing technologies and the highest quality in workmanship guarantee the success of our company. With our highly skilled team of 70 employees, we pursue the goal - long-term customer satisfaction through high customer orientation. We look forward to your visit www.schneider-gruppe.eu for information about our company and the users further options for you as a customer.
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Neu-Isenburg, Germany
Member since 2005

Competencies

Technologies

Measuring & Testing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Measuring / testing
1–50010–500 mm10–500 mm10–300 mm5–450 mm0–20 kgfrom 0 mm

Turning

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Turning
5–5,0005–1,000 mmfrom 0 mmfrom 0 mm5–300 mm0–30 kgfrom 0 mm
Automatic turning (bar)
200–20,0005–500 mmfrom 0 mmfrom 0 mm2–250 mmfrom 0 kgfrom 0 mm
Swiss turning
1,000–20,0005–500 mmfrom 0 mmfrom 0 mm2–32 mmfrom 0 kgfrom 0 mm
Full-range turning (including milling)
200–5,00020–300 mm15–200 mm
Hard turning
5–5,0005–200 mm5–250 mm

Assembly

TechnologiesLengthWidthHeightDiameterWeightMaterial thickness
Mechanical assembly
from 0 mmfrom 0 mmfrom 0 mmfrom 0 mm0–20 kgfrom 0 mm
Electromechanical assembly
0–20 kg

Milling

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Milling
10–10,00010–1,050 mm10–650 mm10–650 mm0–300 kg
5-axis milling machines
100–10,00010–650 mm10–700 mm10–500 mm0–500 kg
Form milling (3 D)
10–10,00010–550 mm10–400 mm10–360 mmfrom 0 mm0–50 kgfrom 0 mm
HSC milling
1,000–10,00020–550 mm20–400 mm20–360 mmfrom 0 mm0–50 kgfrom 0 mm

Drilling / Sawing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Sawing
100–10,00010–3,000 mm10–200 mm10–200 mm10–200 mm
Drilling / threading / tapping
10–10,00010–1,050 mm10–650 mm10–650 mmfrom 0 mm0–300 kgfrom 0 mm

Welding

Technologies
Soldering

Finishing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Rotofinishing, barrel finishing
500–20,00020–200 mm20–100 mm20–100 mmfrom 0 mmfrom 0 kgfrom 0 mm

Surface Treatment

TechnologiesLotsizeLengthWidthHeightWeight
Parts cleaning/degreasing
10–150 mm10–300 mm10–150 mm0–20 kg
Sand blasting
1–5,00010–200 mm10–200 mm10–200 mm0–10 kg

Materials

Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Cast metals
Cast steelCast iron
Plastics/synthetic materials
ThermoplasticsThermosetsElastomersGlass fibre-reinforced plasticCarbon fibre-reinforced plastic

Industries

Medical technologyMeasurement and control technique, laboratory equipmentAerospace and aviation industryLighting industryPaper and printing machinery industrySpecial purpose machinery manufacturingPlant engineering and constructionAutomation and control engineeringAir conditioning, refrigeration and ventilation industryChemical industryMechanical engineeringPackaging industryHydraulic and pneumatic industryPower generation and transmission industryMachine tool manufacturingFittings engineeringPrecision engineering, mechatronics and opticsClean room technologyMilitary engineeringElectrical industryDrive and gear engineeringFurniture industryMining and tunnel engineeringApparatus engineering

Certificates

ISO 9001:2015

ISO 14001

Parts & Machines

Parts (19)

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Flaschendruckminderer / Leitungsdruckminderer
2 / 19
Entspannungsstationen
3 / 19
Entnahmestellen
4 / 19
Membranabsperr- und Dosierventile
5 / 19
Anschlussspiralen
6 / 19
Manometer, Verschraubungen, Flaschenhalter und Zubehör
7 / 19
Zentrale Gasversorgung
8 / 19
Gasentnahmestellen
9 / 19
Zentral- und Flaschendruckminderer 30 bar bis 400 bar
10 / 19
Flaschendruckminderer bis 16 bar
11 / 19
Leitungs- und Domdruckminderer
12 / 19
Präzisionsdruckminderer 5 mbar bis 7 bar
13 / 19
Absperr- und Dosierventile
14 / 19
Filter und Sicherheitsventile
15 / 19
Wandbefestigungen
16 / 19
Systemlieferant für Komponenten
17 / 19
Leistungs- und Domdruckminderer
18 / 19
Baugruppe aus versch. Komponenten
19 / 19
3D-CNC Koorditantenmessmaschine

Machinery (25)

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...
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DMC 65 monoBLOCK
DMC 65 monoBLOCK
ManufacturerDMG Mori Seiki
ControlCELOS
Year of Construction2015
Technology
Form milling (3 D)HSC millingMilling
2 / 25
Sprint 65 3T B-axis
Sprint 65 3T B-axis
ManufacturerDMG Mori Seiki
ControlSiemena 840 Powerline
Year of Construction2014
Technology
TurningFull-range turning (including milling)Automatic turning (bar)
3 / 25
CTX 450 Ecoline
CTX 450 Ecoline
ManufacturerDMG Mori Seiki
ControlSiemens 840 Powerline
Year of Construction2014
Technology
TurningFull-range turning (including milling)
4 / 25
CTX Beta 800 4A
CTX Beta 800 4A
ManufacturerDMG
ControlSiemens Sinumerik 810 D Shopturn
Year of Construction2013
Technology
Full-range turning (including milling)
5 / 25
DMC 80 U
DMC 80 U
ManufacturerDMG MAHO
ControlMill Plus Heidenhain
Year of Construction2004
Technology
Milling
6 / 25
TWIN 65
TWIN 65
ManufacturerGildemeister
Control840 D
Year of Construction2003
Technology
Full-range turning (including milling)
7 / 25
Gildemeister N.E.F 320
Gildemeister N.E.F 320
ManufacturerGildemeister
ControlHeidenhain
Year of Construction2003
Technology
Turning
8 / 25
CTX 400
CTX 400
ManufacturerGILDEMEISTER
ControlEPL-2
Year of Construction1993
Technology
TurningAutomatic turning (bar)
9 / 25
DMU 50
DMU 50
ManufacturerDECKEL MAHO
ControlSiemens 840D Powerline
Year of Construction2005
Technology
Form milling (3 D)Drilling / threading / tappingMilling
10 / 25
Eclipse 700
Eclipse 700
ManufacturerZeiss
ControlUSOFT
Year of Construction2001
Technology
Measuring / testing
11 / 25
NL2500MC/700
NL2500MC/700
ManufacturerMori Seiki
ControlMSX-850
Year of Construction2007
Technology
Turning
12 / 25
Chiron FZ15K W high speed
Chiron FZ15K W high speed
ManufacturerChiron
ControlSiemens 840D
Year of Construction2007
Technology
Form milling (3 D)HSC millingMillingDrilling / threading / tapping
13 / 25
NH4000DCG
NH4000DCG
ManufacturerMori Seiki
ControlMSX-501
Year of Construction2008
Technology
MillingDrilling / threading / tapping
14 / 25
R 220 EC
R 220 EC
ManufacturerRösler
Control-
Year of Construction2007
Technology
Rotofinishing, barrel finishing
15 / 25
ML32
ML32
ManufacturerMaier Werkzeugmaschinen
ControlGE Fanuc
Year of Construction2008
Technology
Automatic turning (bar)Swiss turning
16 / 25
NZ2000T2Y
NZ2000T2Y
ManufacturerMori Seiki
ControlMSX 701 III (Fanuc)
Year of Construction2009
Technology
Full-range turning (including milling)Automatic turning (bar)Turning
17 / 25
Tellerfliehkraftschleifmaschine TE 18 T / TE 18 N
Tellerfliehkraftschleifmaschine TE 18 T / TE 18 N
ManufacturerAVAtec
Year of Construction2013
Technology
Rotofinishing, barrel finishing
18 / 25
NL 2500 SY /1250
NL 2500 SY /1250
ManufacturerMori Seiki
ControlMSX-850
Year of Construction2011
Technology
Full-range turning (including milling)Turning
19 / 25
Genos M560-V
Genos M560-V
ManufacturerOkuma
ControlOSP-P20M
Year of Construction2011
Technology
Milling
20 / 25
HBP 263A
HBP 263A
ManufacturerBehringer
ControlNC gesteuert
Year of Construction2011
21 / 25
Sprint 20/8 linear
Sprint 20/8 linear
ManufacturerDMG Mori Seiki
ControlFANUC 31i
Year of Construction2015
Technology
Full-range turning (including milling)TurningSwiss turningAutomatic turning (bar)
22 / 25
Reinigungsmaschine Pero R2
Reinigungsmaschine Pero R2
ManufacturerPero
Year of Construction2016
Technology
Parts cleaning/degreasing
23 / 25
CMX 70U
CMX 70U
ManufacturerDMG Mori Seiki
ControlSiemens
Year of Construction2017
Technology
Milling5-axis milling machines
24 / 25
NZX 2000
NZX 2000
ManufacturerDMG MORI
ControlCELOS MAPPS 730UM
Year of Construction2018
Technology
Full-range turning (including milling)Turning
25 / 25
NHX 4000
NHX 4000
ManufacturerDMG Mori
ControlCelos
Year of Construction2015
Technology
MillingDrilling / threading / tapping
19 Parts
25 Machinery
Form milling (3 D)3
HSC milling2
Milling8
Turning9
Full-range turning (including milling)8
Automatic turning (bar)5
Drilling / threading / tapping4
Measuring / testing1
Rotofinishing, barrel finishing2
Swiss turning2
Parts cleaning/degreasing1
5-axis milling machines1

Contact

Location

Main locationRathenaustrasse 55, 63263 Neu-Isenburg, Germany
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Further locations63263 Neu-Isenburg
Bundesland: Hessen
Regierungsbezirk: Darmstadt
Landkreis: Offenbach

Company contact

Contact persons

AM
Andreas Mägerlein
AL
Andreas Lerch
JG
J. Gulin

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