
Overview
About Hubert Bulach GmbH
Who we are
In 1961, Hubert Bulach in Baden-Württemberg Gammertingen the company Hubert Bulach, arts and crafts metal goods. Over the years, the company was restructured to supply work in the stamping and welding area. A consequent expansion was then 1986, the own tool and die making. Meanwhile, the complete tube processing is possible. Flexibility, reliability and high quality are the hallmarks of our company in the field of sheet metal and tube machining and tool making. Punching - Bending - Pull On several eccentric presses and hydraulic, CNC-controlled punching and stamping press with die cushion, we manufacture parts according to drawings, samples or customer with a press capacity to 200 tons and a clamping area of 1000x1200 mm. Furthermore there is a controlled press brake for bending sheet metal parts up to 4mm thickness and 2000mm length. Further processing such as surface treatment, welding, riveting and assembly to the finished part, we like to take over for you. MIG - MAG & TIG For precise and high-quality welds, a welding robot is used. In addition, we have the possibility of producing welds on bends or angles bows with a controlled rotary welding table. Bolts and spot welding operations are also carried out at us. Rohrbiegetechnik After drawing, sample or customer specification, we turn your pipes up to diameter 42x2mm and a length of 4 m on a CNC controlled pipe bending machine. Further processing measures such as end form, punching or welding are also carried out by us. Toolmaking Tool designs in 2-D and 3-D area are created according to customer specifications, parts drawings or information from us. All popular file formats can be read. The connection of all machines to the CAD / CAM system allows for flexible and efficient manufacturing of tools. - Drawing tools - Follow-up and follow-on composite tools - Punching tools for inlays - Bending tools - Tensioning, welding and testing - Injection molds - Foam molds Wire and die-sinking EDM We erode for you from item to small series. Wire EDM Sinking EDM
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Gammertingen, Germany
Member since 2006
Certificates1
Year of foundation1961
Competencies
Technologies
Cutting dies / deep drawing dies
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Punching / Cutting tools | 10–700 mm | 10–500 mm | 10–200 mm | from 0 mm | 0–200 kg | from 0 mm |
Follow-on composite tools | 10–700 mm | 10–500 mm | 10–200 mm | — | 0–200 kg | — |
Fineblanking tools | 10–700 mm | 10–500 mm | 10–200 mm | from 0 mm | 0–200 kg | from 0 mm |
Deep-drawing dies | 10–700 mm | 10–500 mm | 10–200 mm | from 0 mm | 0–200 kg | from 0 mm |
Die replacement / wearing part manufacturing | from 0 mm | from 0 mm | from 0 mm | from 0 mm | from 0 kg | from 0 mm |
Sheet Metal Forming (Stamping, Deep-drawing)
| Technologies | Lotsize | Length | Width |
|---|---|---|---|
Punching / pressing (Out-of-tool) | 100–10,000 | 150–600 mm | 150–300 mm |
Deep-drawing | 100–100,000 | — | — |
Mould construction
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Injection moulds | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Foam molds | 10–1,500 mm | 10–1,500 mm | 10–1,500 mm | — | 0–750 kg | — |
Etching and Spark Erosion
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Spark erosion wire cutting | 1–1,000 | 20–550 mm | 20–350 mm | 1–270 mm | from 0 mm | 0–680 kg | from 0 mm |
Spark erosion countersinking | 1–100 | 10–576 mm | 10–400 mm | 2–200 mm | from 0 mm | 0–500 kg | from 0 mm |
Pipe & Tube Manufacturing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Pipe bending | 10–10,000 | 100–4,000 mm | from 0 mm | from 0 mm | 12–42 mm | from 0 kg | from 0 mm |
Welding
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Inert gas shielded arc welding (MIG/MAG) | 1–500 | 1–2,000 mm | 1–2,000 mm | 1–2,000 mm | 1–750 mm | 0–750 kg | 1–200 mm |
Inert gas shielded arc welding (TIG) | 1–500 | 1–2,000 mm | 1–2,000 mm | 1–2,000 mm | 1–750 mm | 0–750 kg | 1–200 mm |
Robot welding | 1–10,000 | 1–2,000 mm | 1–2,000 mm | 1–2,000 mm | — | 0–750 kg | — |
Jigmaking
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Measuring / testing jigs | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Welding jigs | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Clamping devices | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Milling
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Milling | 1–100 | 5–740 mm | 10–500 mm | 5–300 mm | from 0 mm | 0–500 kg | from 0 mm |
Form milling (3 D) | 1–100 | 5–740 mm | 10–500 mm | 5–300 mm | from 0 mm | 0–500 kg | from 0 mm |
HSC milling | 1–100 | 5–740 mm | 10–500 mm | 5–300 mm | from 0 mm | 0–500 kg | from 0 mm |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Drilling / threading / tapping | 1–100 | 5–740 mm | 10–500 mm | 5–300 mm | from 0 mm | 0–500 kg | from 0 mm |
Materials
Light metals
Aluminium and aluminium alloysTitanium and titanium alloys
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Free-cutting/mild steelTool steel
Advanced Materials
Carbide
Non-metal inorganic materials
Graphite
Industries
Precision engineering, mechatronics and opticsElectrical industryAir conditioning, refrigeration and ventilation industryFurniture industryPaper and printing machinery industrySpecial purpose machinery manufacturingMechanical engineeringFittings engineeringConstruction and architectural suppliesBuilding, agricultural and forestry machinery manufacturingMachine tool manufacturingPackaging industryAerospace and aviation industryLighting industryMedical technologyApparatus engineeringDrive and gear engineeringChemical industryAutomotive and vehicle constructionPower generation and transmission industryHydraulic and pneumatic industryMilitary engineering
Certificates
ISO 9001:2008
Parts & Machines
Parts (7)
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Umformtechnik
DescriptionAuf mehreren Exzenterpressen und einer hydraulischen , CNC-gesteuerten, Stanz-und Ziehpresse mit Ziehkissen, fertigen wir Teile nach Zeichnung, Muster oder Kundenwunsch mit einer Presskraft bis 200 Tonnen und einer Aufspannfläche von 1000x1200 mm.
Desweiteren steht eine gesteuerte Abkantpresse für Biegeteile bis 4mm Blechstärke und 2000mm Länge zur Verfügung.
Weiterbearbeitung wie Oberflächenbehandlung, Schweißen, Nieten und Montage bis zum einbaufertigen Teil übernehmen wir gerne für Sie.
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Schweißteile
DescriptionFür präzise und hochwertige Schweißnähte wird ein Schweißroboter eingesetzt.
Zusätzlich haben wir die Möglichkeit Schweißnähte auf Bögen oder Winkelbögen mit einem gesteuerten Rundschweißtisch herzustellen.
Bolzen -und Punktschweißarbeiten werden bei uns ebenfalls ausgeführt .
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CNC- Rohrbiegetechnik
DescriptionNach Zeichnung , Muster oder Kundenangabe biegen wir Ihre Rohre bis Durchmesser 42x2mm und einer Länge von 4 m auf einer CNC-gesteuerten Rohrbiegemaschine.
Weiterführende Bearbeitungsmaßnahmen z.B. Rohrendenformen, Lochen oder Schweißen werden von uns ebenfalls durchgeführt
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Konstruktion
DescriptionWerkzeugkonstruktionen im 2-D und 3-D Bereich werden nach Kundenvorgabe, Teilezeichnungen oder Daten von uns erstellt.
Alle gängigen Datenformate können eingelesen werden.
Die Anbindung aller Maschinen an die CAD / CAM Anlage ermöglichen eine flexible und rationelle Fertigung der Werkzeuge.
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Stanz,- Biege- und Ziehwerkzeuge
DescriptionWir fertigen für Sie:<br>
- Tiefziehwerkzeuge<br>
- Folge- und Folgeverbundwerkzeuge<br>
- Stanzwerkzeuge für Einlegearbeiten<br>
- Biegewerkzeuge<br>
- Spann- , Schweiß- und Prüfvorrichtungen<br>
6 / 7

Spritzguß und Schäumformen
DescriptionSpritzgussform für Laufrollen<br>
Schäumform für Babysitzschale<br>
Schäumform für Badewannensitz<br>
7 / 7

3D - Fräsen
DescriptionAufspannfläche : 850x520 mm<br>
Verfahrwege : 650x450 mm / z 300 mm<br>
Spindeldrehzahl bis 20000 U/min<br>
Machinery (7)
1 / 7

ZK600
ManufacturerZimmer+Kreim
ControlPEG90
Year of Construction1998
Technology
Spark erosion countersinking
2 / 7

A535
ManufacturerSodick
ControlMark 25
Year of Construction2002
Technology
Spark erosion wire cutting
3 / 7
EBU 80
ManufacturerEBU
Control-
Year of Construction2000
Technology
Punching / pressing (Out-of-tool)
4 / 7
Hyla
ManufacturerHylatec
ControlSiemens
Year of Construction1998
Technology
Deep-drawing
5 / 7
U740
ManufacturerHermle
ControlHeidenhain 530
Year of Construction2006
Technology
Drilling / threading / tappingMillingHSC millingForm milling (3 D)
6 / 7
RB42
ManufacturerMEWAG
ControlMEWAG
Year of Construction2000
Technology
Pipe bending
7 / 7
MAT4000
ManufacturerMAT
ControlSinumerik
Year of Construction1997
7 Parts
7 Machinery
Spark erosion countersinking1
Spark erosion wire cutting1
Punching / pressing (Out-of-tool)1
Deep-drawing1
Drilling / threading / tapping1
Milling1
HSC milling1
Form milling (3 D)1
Pipe bending1
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