İntegral Makina Zeynep Takar

Turkey, 34843 Maltepe - İstanbul

Competencies

Technologies

Turning

Technologies	Lotsize	Length	Diameter	Weight
Turning	1–1 M	1–500 mm	1–480 mm	—
Automatic turning (bar)	1–2 M	1–450 mm	1–280 mm	—
Swiss turning	1–2 M	1–200 mm	1–32 mm	—
Full-range turning (including milling)	1–1 M	1–3,000 mm	1–60 mm	—
Centering / end facing	1–1 M	1–500 mm	1–500 mm	—
Shaft machining	1–3,000	1–1,000 mm	1–100 mm	0–300 kg

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Height	Weight	Material thickness
Laser cutting 2D	1–1 M	1–3,000 mm	1–1,500 mm	—	0–750 kg	0.3–20 mm
Laser cutting 3D	1–1 M	1–3,000 mm	1–1,500 mm	1–20 mm	0–2,000 kg	1–60 mm
Bending / folding	1–1 M	1–3,000 mm	—	—	—	0.1–60 mm
Punching / nibbling	1–2 M	1–3,000 mm	1–1,500 mm	—	0–200 kg	1–5 mm
Plasma fusion cutting	1–1 M	1–3,000 mm	1–1,500 mm	—	0–1,000 kg	1–25 mm
Plate straightening	1–1 M	—	100–1,000 mm	—	—	0.5–15 mm
Shearing (rectangular blank/strip)	1–1 M	—	—	—	—	0.1–10 mm

Water jet cutting

Technologies	Lotsize	Length	Width	Weight	Material thickness
Water jet cutting 2D	1–1 M	1–3,000 mm	1–1,500 mm	0–2,000 kg	1–200 mm

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	1–6,000 mm	1–3,000 mm	1–3,000 mm	0–10,000 kg
Machine frames / bases / racks	1–6,000 mm	1–3,000 mm	1–3,000 mm	0–10,000 kg

Injection Moulding, Extruding

Technologies	Lotsize	Length	Width	Height	Weight
Injection moulding	1–1 M	1–2,000 mm	1–2,000 mm	1–2,000 mm	0–10,000 kg

Gear Making

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Cylindrical gear / spur gear	1–2	1–2 mm	—	—	1–2 mm	0–2 kg
Bevel gear wheel	1–2	1–2 mm	—	—	1–2 mm	0–2 kg
Rack (toothed)	1–5,000	1–2 mm	1–2 mm	1–2 mm	1–2 mm	0–2 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–1 M	1–700 mm	1–1,000 mm	1–660 mm	—	0–150 kg
5-axis milling machines	1–1 M	1–800 mm	1–600 mm	1–600 mm	—	0–1,000 kg
Form milling (3 D)	1–1 M	1–1,020 mm	1–650 mm	1–600 mm	—	0–1,000 kg
Full-range milling (including turning)	1–1 M	1–600 mm	1–200 mm	1–200 mm	1–250 mm	—
HSC milling	1–1 M	1–1,000 mm	1–650 mm	1–600 mm	—	0–1,000 kg
Ultrasonic milling	1–1 M	1–200 mm	1–200 mm	1–200 mm	—	0–100 kg

Additive Manufacturing

Technologies	Lotsize	Length	Width	Height
3D printing (general)	1–100	1–400 mm	1–800 mm	1–550 mm

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Sawing	1–2 M	1–6,000 mm	5–280 mm	5–280 mm	5–280 mm	—
Drilling / threading / tapping	1–2 M	1–1,020 mm	1–650 mm	1–600 mm	—	0–1,000 kg

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–1 M	1–250 mm	1–250 mm	1–250 mm	1–300 mm
Marking	1–1 M	1–250 mm	1–250 mm	1–250 mm	1–300 mm

Materials

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)Carbide

Precious metals

SilverGoldPlatinumOther precious metals

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)

Non-metal inorganic materials

CeramicsGlassConcreteCast mineralsGraphite

Cast metals

Cast steelCast iron

Natural materials

Wood/timberRock

Sintered materials

Metal powder for formed partsMetal powder for hard metal

Light metals

Aluminium and aluminium alloysTitanium and titanium alloys

Industries

Medical technologyAutomotive and vehicle constructionPackaging industryDrive and gear engineeringPower generation and transmission industryAir conditioning, refrigeration and ventilation industryOffice machinery and suppliesMechanical engineeringLighting industryPaper and printing machinery industryHydraulic and pneumatic industry

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