JWS Zerspanungstechnik GmbH

Germany, 74821 Mosbach

Competencies

Technologies

Turning

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Turning	1–100 k	5–3,000 mm	—	—	5–480 mm	—
Automatic turning (bar)	1–250 k	5–1,000 mm	—	—	3–250 mm	—
Swiss turning	1–100 k	5–3,000 mm	—	—	5–480 mm	—
Full-range turning (including milling)	1–250 k	5–3,000 mm	—	—	5–480 mm	—
Hard turning	1–250 k	5–3,000 mm	—	—	5–480 mm	—
Broaching	1–250 k	1–425 mm	—	—	10–450 mm	—
Deep-hole drilling	1–10,000	100–2,000 mm	15–150 mm	15–150 mm	20–200 mm	0–500 kg
Centering / end facing	1–250 k	5–3,000 mm	—	—	5–480 mm	—
Shaft machining	1–2,500	10–3,000 mm	—	—	10–480 mm	0–250 kg

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Inert gas shielded arc welding (MIG/MAG)	1–10,000	5–1,000 mm	5–1,000 mm	5–1,000 mm	—	0–100 kg
Inert gas shielded arc welding (TIG)	1–10,000	5–1,000 mm	5–1,000 mm	5–1,000 mm	—	0–100 kg
Laser-beam welding	1–30,000	5–500 mm	5–500 mm	5–500 mm	5–500 mm	0–100 kg
Robot welding	1–250	5–500 mm	5–500 mm	5–500 mm	—	0–500 kg

Assembly

Technologies	Weight
Mechanical assembly	0–100 kg

Threading

Technologies	Lotsize	Length	Diameter
Thread rolling	1–250 k	5–50 mm	5–25 mm

Water jet cutting

Technologies	Lotsize	Length	Width	Material thickness
Water jet cutting 2D	1–500	20–1,000 mm	20–1,000 mm	3–60 mm

Machining (Extruded Profiles)

Technologies	Width	Height	Weight
Machining of extruded sections	5–2,300 mm	5–400 mm	0–500 kg

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Material thickness
Laser cutting 2D	from 1	300–1,500 mm	300–1,500 mm	from 0 mm
Bending / folding	from 1	0–1,000 mm	—	from 0 mm

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	0–1,000 mm	0–1,000 mm	0–1,000 mm	0–25 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	5–500 mm	5–500 mm	5–500 mm	5–500 mm	0–50 kg

Pipe & Tube Manufacturing

Technologies	Lotsize	Length	Diameter	Material thickness
Pipe bending	1–1,000	0–1,500 mm	0–50 mm	0–4 mm

Finishing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
External cylindrical grinding	1–500 k	0–100 mm	—	—	0–50 mm	—
Centreless grinding	1–30,000	5–1,000 mm	—	—	5–20 mm	0–50 kg
Surface grinding machine	1–30,000	5–800 mm	5–400 mm	5–150 mm	—	0–30 kg
Shot blasting	1–30,000	5–500 mm	5–500 mm	5–500 mm	—	0–30 kg
Rotofinishing, barrel finishing	1–250 k	1–200 mm	1–200 mm	1–200 mm	—	—

Gear Making

Technologies	Lotsize	Length	Diameter	Weight
Bevel gear wheel	1–30,000	5–1,000 mm	5–270 mm	0–100 kg
Sprocket (wheel)	1–30,000	5–1,000 mm	5–270 mm	0–100 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–30,000	5–2,300 mm	5–700 mm	5–800 mm	—	—
5-axis milling machines	1–30,000	5–600 mm	5–600 mm	5–800 mm	—	—
Full-range milling (including turning)	1–30,000	5–1,000 mm	5–270 mm	5–270 mm	5–270 mm	—
HSC milling	1–30,000	5–2,300 mm	5–700 mm	5–800 mm	—	0–500 kg

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter
Sawing	1–30,000	9–6,000 mm	9–400 mm	9–400 mm	5–350 mm

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–250 k	5–300 mm	5–500 mm	5–300 mm	5–300 mm

Materials

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys

Cast metals

Cast steel

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberNatural Fibre Composites (NFC)

Precious metals

Other precious metals

Industries

Military engineeringPlant engineering and constructionMining and tunnel engineeringAerospace and aviation industryMachine tool manufacturingMeasurement and control technique, laboratory equipmentAutomation and control engineeringPackaging industryElectrical industryChemical industryMechanical engineeringPaper and printing machinery industryHydraulic and pneumatic industryBuilding, agricultural and forestry machinery manufacturingSpecial purpose machinery manufacturingPrecision engineering, mechatronics and opticsBoiler, container and tank construction Fittings engineeringPower generation and transmission industryMedical technology

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