Kappstein GmbH & Co. KG

Kappstein GmbH & Co. KG

DEGermany, 99867 Gotha
Kappstein GmbH & Co. KG logo

Overview

About Kappstein GmbH & Co. KG

Who we are

Kappstein, founded in 2012, is an innovative company based in Gotha / Thuringia, that specializes in the development and production of premium bike components with a focus on bike transmission technology. In our product portfolio, amongst others, you can find fixed gear and professional track cycling products, which were partly developed in cooperation with FES (German R&D Institute for the development of equipment for Germanys top athletes) and the German Cycling federation. Kappstein supplies Germany’s top athletes with high quality stainless steel sprockets as well as 7075 T6 aluminum chain rings (see pictures attached). Due to the close cooperation with professional athletes, we were able to achieve many successes down to the present day. Concerning the manufacturing, we have already gained a lot of practical experience with various interface standards such as 9 spline, sure fit and threading sprockets. Not only the short response time, the attractive price-performance ratio and our high-quality standards, also the short delivery channels to the Universal Transmission GmbH would represent an economic advantage. With Kappstein Gates would be able to access and all-in-one solution.
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Gotha, Germany
Member since 2018
Employees10 - 20
Certificates1
Turnover< 1 Mil.
Year of foundation2012

Competencies

Technologies

Turning

TechnologiesLotsizeLengthDiameterWeight
Turning
5–2,00010–200 mm8–65 mm—
Full-range turning (including milling)
5–50015–200 mm10–250 mm—
Hard turning
5–50015–100 mm15–65 mm—
Shaft machining
5–20020–200 mm20–200 mm0–50 kg

Sheet Metal Processing

TechnologiesLotsizeLengthWidthWeightMaterial thickness
Laser cutting 2D
1–5008–250 mm8–250 mm0–2 kg0.2–3 mm

Measuring & Testing

TechnologiesLengthWidthHeightDiameterWeight
Measuring / testing
10–550 mm10–500 mm5–400 mm10–400 mm0–10 kg

Gear Making

TechnologiesLotsizeLengthDiameterWeight
Cylindrical gear / spur gear
250–10,00010–200 mm10–90 mm0–1.5 kg
Sprocket (wheel)
5–1005–200 mm50–250 mm0–100 kg

Milling

TechnologiesLotsizeLengthWidthHeightDiameterWeight
Milling
5–10010–600 mm10–500 mm5–300 mm—0–500 kg
Engraver milling
5–10010–600 mm10–500 mm5–300 mm10–250 mm0–500 kg

Drilling / Sawing

TechnologiesLotsizeLengthWidthHeightDiameterWeight
Sawing
1–5030–2,000 mm12–200 mm5–100 mm12–200 mm—
Drilling / threading / tapping
5–50010–600 mm10–500 mm5–300 mm—0–500 kg

Labelling / marking

TechnologiesLotsizeLengthWidthHeightDiameter
Laser marking / Laser inscription
1–1,0005–340 mm5–340 mm0.5–400 mm5–300 mm

Materials

Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Plastics/synthetic materials
ThermoplasticsHigh performance plasticThermosetsGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materials

Certificates

No certificates

Parts & Machines

Parts (7)

1 / 7
Laserschneiden
Laserschneiden
TechnologyLaser cutting 2D
MaterialStainless steel (rust-proof V2A)
Dimensions
Width1 mm
Material thickness2 mm
Length2 mm
Lotsize5
DescriptionFeine und spezielle Konturen lassen sich einfach mit unserer Laserschneidmaschine umsetzen.
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Hartbearbeitung Right Cover
Hartbearbeitung Right Cover
TechnologyFull-range turning (including milling)
MaterialCase hardening/tempering steel
Dimensions
Length40 mm
Diameter50 mm
Lotsize10
DescriptionDas Right Cover wurde vor dem Härten komplett gedreht und nach dem Härten die Pass- und Lagerflächen mittels Hartdrehen nachgearbeitet.
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Sonnen- und Planetenzahnräder
Sonnen- und Planetenzahnräder
TechnologyCylindrical gear / spur gear
MaterialCase hardening/tempering steel
Dimensions
Diameter30 mm
Length20 mm
Lotsize30
DescriptionZahn- und Stirnräder werden bei uns vom Rohteil bis zur Verzahnung komplett im Haus produziert.
4 / 7
Fahrradritzel
Fahrradritzel
MaterialStainless steel (rust-proof V4A)
Lotsize-1
DescriptionIm speziellen haben wir uns auf die Antriebstechnik im Fahrradbereich konzentriert. Hier ist es uns möglich, dank Fräsen, Gewindeformen und Stoßen, verschiedene Standrads zu bendienen.
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Laserbeschriftung
Laserbeschriftung
TechnologyLaser marking / Laser inscription
MaterialAluminium and aluminium alloys
Dimensions
Diameter250 mm
Width250 mm
Height6 mm
Length250 mm
Lotsize10
DescriptionEinfache oder komplexe Beschriftungen auf Flächen- oder Rundmaterial, sowie verschiedene Materialien und Oberflächenbehandlungen sind mit unserem Know How kein Problem.
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Innenlagerschalen
Innenlagerschalen
TechnologyFull-range turning (including milling)
MaterialStainless steel (rust-proof V2A)
Dimensions
Diameter45 mm
Length30 mm
Lotsize10
DescriptionFilegrane Dreh- Fräsbearbeitung für Lagerschalen.
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Ovale Kettenblätter
Ovale Kettenblätter
TechnologyMilling
MaterialAluminium and aluminium alloys
Dimensions
Width250 mm
Length150 mm
Height5 mm
Lotsize5
DescriptionOb ein runder Tritt immer von Vorteil ist bestreiten unsere Kooperationspartner. Individuelle und kundenspezifische Teile können auch noch im Fräsprozess mit uns abgestimmt werden.

Machinery (9)

1 / 9
CTX beta 500
CTX beta 500
ManufacturerDMG MORI SEIKI
ControlSiemens
Year of Construction2013
Technology
Hard turningTurningFull-range turning (including milling)Automatic turning (bar)
2 / 9
HYPERTURN 45
HYPERTURN 45
ManufacturerEMCO
ControlSiemens
Year of Construction2014
Technology
Automatic turning (bar)Full-range turning (including milling)TurningHard turning
3 / 9
M06SYE
M06SYE
ManufacturerTSUGAMI
ControlFanuc
Year of Construction2014
Technology
TurningAutomatic turning (bar)
4 / 9
SPRINT 50
SPRINT 50
ManufacturerDMG MORI
ControlSiemens
Year of Construction2015
Technology
Centering / end facingAutomatic turning (bar)TurningHard turningFull-range turning (including milling)Shaft machining
5 / 9
DMC 650V
DMC 650V
ManufacturerDMG MORI SEIKI
ControlSiemens
Year of Construction2014
Technology
MillingEngraver milling
6 / 9
160
160
ManufacturerKOEPFER EMAG
ControlKöpferdialog
Year of Construction2013
Technology
Worm gearCogged belt pulleySprocket (wheel)Cylindrical gear / spur gear
7 / 9
LASAG MPS
LASAG MPS
Manufacturerrofin
ControlRofin Skript
Year of Construction2014
Technology
Laser cutting 2D
8 / 9
M-Serie
M-Serie
ManufacturerFOBA
ControlMarkUS
Year of Construction2014
Technology
Laser marking / Laser inscription
9 / 9
Reference Xe
Reference Xe
ManufacturerLEITZ
ControlQuindos
Year of Construction2014
Technology
Measuring / testing
7 Parts
Laser cutting 2D1
Full-range turning (including milling)2
Cylindrical gear / spur gear1
Laser marking / Laser inscription1
Milling1
9 Machinery
Hard turning3
Turning4
Full-range turning (including milling)3
Automatic turning (bar)4
Centering / end facing1
Shaft machining1
Milling1
Engraver milling1
Worm gear1
Cogged belt pulley1
Sprocket (wheel)1
Cylindrical gear / spur gear1
Laser cutting 2D1
Laser marking / Laser inscription1
Measuring / testing1

Contact

Location

Main locationSüdstraße 15, Gebäude 14, 99867 Gotha, Germany
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Company contact

Contact persons

CK
Christopher Kutzner

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