

Overview
About Kappstein GmbH & Co. KG
Who we are
Kappstein, founded in 2012, is an innovative company based in Gotha / Thuringia, that specializes in the development and production of premium bike components with a focus on bike transmission technology. In our product portfolio, amongst others, you can find fixed gear and professional track cycling products, which were partly developed in cooperation with FES (German R&D Institute for the development of equipment for Germanys top athletes) and the German Cycling federation. Kappstein supplies Germany’s top athletes with high quality stainless steel sprockets as well as 7075 T6 aluminum chain rings (see pictures attached). Due to the close cooperation with professional athletes, we were able to achieve many successes down to the present day. Concerning the manufacturing, we have already gained a lot of practical experience with various interface standards such as 9 spline, sure fit and threading sprockets. Not only the short response time, the attractive price-performance ratio and our high-quality standards, also the short delivery channels to the Universal Transmission GmbH would represent an economic advantage. With Kappstein Gates would be able to access and all-in-one solution.
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Gotha, Germany
Member since 2018
Employees10 - 20
Certificates1
Turnover< 1 Mil.
Year of foundation2012
Competencies
Technologies
Turning
| Technologies | Lotsize | Length | Diameter | Weight |
|---|---|---|---|---|
Turning | 5–2,000 | 10–200 mm | 8–65 mm | — |
Full-range turning (including milling) | 5–500 | 15–200 mm | 10–250 mm | — |
Hard turning | 5–500 | 15–100 mm | 15–65 mm | — |
Shaft machining | 5–200 | 20–200 mm | 20–200 mm | 0–50 kg |
Sheet Metal Processing
| Technologies | Lotsize | Length | Width | Weight | Material thickness |
|---|---|---|---|---|---|
Laser cutting 2D | 1–500 | 8–250 mm | 8–250 mm | 0–2 kg | 0.2–3 mm |
Measuring & Testing
| Technologies | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|
Measuring / testing | 10–550 mm | 10–500 mm | 5–400 mm | 10–400 mm | 0–10 kg |
Gear Making
| Technologies | Lotsize | Length | Diameter | Weight |
|---|---|---|---|---|
Cylindrical gear / spur gear | 250–10,000 | 10–200 mm | 10–90 mm | 0–1.5 kg |
Sprocket (wheel) | 5–100 | 5–200 mm | 50–250 mm | 0–100 kg |
Milling
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Milling | 5–100 | 10–600 mm | 10–500 mm | 5–300 mm | — | 0–500 kg |
Engraver milling | 5–100 | 10–600 mm | 10–500 mm | 5–300 mm | 10–250 mm | 0–500 kg |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Sawing | 1–50 | 30–2,000 mm | 12–200 mm | 5–100 mm | 12–200 mm | — |
Drilling / threading / tapping | 5–500 | 10–600 mm | 10–500 mm | 5–300 mm | — | 0–500 kg |
Labelling / marking
| Technologies | Lotsize | Length | Width | Height | Diameter |
|---|---|---|---|---|---|
Laser marking / Laser inscription | 1–1,000 | 5–340 mm | 5–340 mm | 0.5–400 mm | 5–300 mm |
Materials
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Plastics/synthetic materials
ThermoplasticsHigh performance plasticThermosetsGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materials
Certificates
No certificates
Parts & Machines
Parts (7)
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Laserschneiden
TechnologyLaser cutting 2D
MaterialStainless steel (rust-proof V2A)
Dimensions
Width1 mm
Material thickness2 mm
Length2 mm
Lotsize5
DescriptionFeine und spezielle Konturen lassen sich einfach mit unserer Laserschneidmaschine umsetzen.
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Hartbearbeitung Right Cover
TechnologyFull-range turning (including milling)
MaterialCase hardening/tempering steel
Dimensions
Length40 mm
Diameter50 mm
Lotsize10
DescriptionDas Right Cover wurde vor dem Härten komplett gedreht und nach dem Härten die Pass- und Lagerflächen mittels Hartdrehen nachgearbeitet.
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Sonnen- und Planetenzahnräder
TechnologyCylindrical gear / spur gear
MaterialCase hardening/tempering steel
Dimensions
Diameter30 mm
Length20 mm
Lotsize30
DescriptionZahn- und Stirnräder werden bei uns vom Rohteil bis zur Verzahnung komplett im Haus produziert.
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Fahrradritzel
MaterialStainless steel (rust-proof V4A)
Lotsize-1
DescriptionIm speziellen haben wir uns auf die Antriebstechnik im Fahrradbereich konzentriert. Hier ist es uns möglich, dank Fräsen, Gewindeformen und Stoßen, verschiedene Standrads zu bendienen.
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Laserbeschriftung
TechnologyLaser marking / Laser inscription
MaterialAluminium and aluminium alloys
Dimensions
Diameter250 mm
Width250 mm
Height6 mm
Length250 mm
Lotsize10
DescriptionEinfache oder komplexe Beschriftungen auf Flächen- oder Rundmaterial, sowie verschiedene Materialien und Oberflächenbehandlungen sind mit unserem Know How kein Problem.
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Innenlagerschalen
TechnologyFull-range turning (including milling)
MaterialStainless steel (rust-proof V2A)
Dimensions
Diameter45 mm
Length30 mm
Lotsize10
DescriptionFilegrane Dreh- Fräsbearbeitung für Lagerschalen.
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Ovale Kettenblätter
TechnologyMilling
MaterialAluminium and aluminium alloys
Dimensions
Width250 mm
Length150 mm
Height5 mm
Lotsize5
DescriptionOb ein runder Tritt immer von Vorteil ist bestreiten unsere Kooperationspartner. Individuelle und kundenspezifische Teile können auch noch im Fräsprozess mit uns abgestimmt werden.
Machinery (9)
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CTX beta 500
ManufacturerDMG MORI SEIKI
ControlSiemens
Year of Construction2013
Technology
Hard turningTurningFull-range turning (including milling)Automatic turning (bar)
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HYPERTURN 45
ManufacturerEMCO
ControlSiemens
Year of Construction2014
Technology
Automatic turning (bar)Full-range turning (including milling)TurningHard turning
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M06SYE
ManufacturerTSUGAMI
ControlFanuc
Year of Construction2014
Technology
TurningAutomatic turning (bar)
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SPRINT 50
ManufacturerDMG MORI
ControlSiemens
Year of Construction2015
Technology
Centering / end facingAutomatic turning (bar)TurningHard turningFull-range turning (including milling)Shaft machining
5 / 9

DMC 650V
ManufacturerDMG MORI SEIKI
ControlSiemens
Year of Construction2014
Technology
MillingEngraver milling
6 / 9

160
ManufacturerKOEPFER EMAG
ControlKöpferdialog
Year of Construction2013
Technology
Worm gearCogged belt pulleySprocket (wheel)Cylindrical gear / spur gear
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LASAG MPS
Manufacturerrofin
ControlRofin Skript
Year of Construction2014
Technology
Laser cutting 2D
8 / 9

M-Serie
ManufacturerFOBA
ControlMarkUS
Year of Construction2014
Technology
Laser marking / Laser inscription
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Reference Xe
ManufacturerLEITZ
ControlQuindos
Year of Construction2014
Technology
Measuring / testing
7 Parts
Laser cutting 2D1
Full-range turning (including milling)2
Cylindrical gear / spur gear1
Laser marking / Laser inscription1
Milling1
9 Machinery
Hard turning3
Turning4
Full-range turning (including milling)3
Automatic turning (bar)4
Centering / end facing1
Shaft machining1
Milling1
Engraver milling1
Worm gear1
Cogged belt pulley1
Sprocket (wheel)1
Cylindrical gear / spur gear1
Laser cutting 2D1
Laser marking / Laser inscription1
Measuring / testing1
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