Karl Rejlek GmbH

Austria, 1230 Wien

Overview

About Karl Rejlek GmbH

Who we are

Our customers are offered everything they need within our group of companies, all in one basket: from development and project management via the production of tools for plastic and metal fabrication, through to manufacturing the parts. In this way we closely co-operate with our customers in developing functional structural plastic and metal components on the basis of the design, thereby achieving an optimum combination between plan, design, manufacture, and cost structure. The integrated possibilities have enabled us substantially to shorten the project run up to the point of series production. The systems Pro-engineer and Catia, available to our staff, permit the creation of structural components and tools, "in one casting" as it were. Injection Moulds Our staff in the individual manufacturing areas have state-of-the-art technologies and most up-to-date machines (such as 12-wire and 15-wire cavity sinking EDM machines) at their disposal. In producing moulds with a guaranteed number of shots, especially for the automobile industry and consumer electronics, our dictum is precision and quality. This holds true for injection moulds, diecasting, duroplastic, two-component, rotating, transfer and insert/outsert moulds, just as much as it does for two-colour moulds, combinations of hard and soft plastics, automatic wire leads, in-mould decoration, and precision gear wheels. Rapid tooling with the aid of our EOS metal sintering machine M250 Extended makes it possible to produce mould inserts for injection moulds and prototype tools within a very short time. Eighty moulding machines in Vienna and Hungary, with a clamping force of between 25 and 1,100 tons, offer all the possibilities of manufacturing moulded, thermosetting and duroplast, gas-injection moulded, two-component moulded, insert and outsert moulded, as well as in-mould decoration parts. Our machines are equipped with automatic robot systems, and automatic packaging lines complement the production line. Vienna: 3-shift operation / technical products and precision parts with a mould clamping force of up to 500 tons, Hungary: 4-shift operation / technical products and design parts with a mould clamping force of up to 1,100 tons. Your plastic parts are coated in three fully automated painting lines on a water-soluble basis (single-component or two-component coating). Your metal parts are electrostatically painted, from the smallest parts up to housing coatings for consumer electronics.

Wien, Austria

Member since 2006

Premium Member since 2021

Employees100 - 200

Certificates4

Turnover20 - 50 Mil.

Year of foundation1966

Marketing documents

Maschinenpark 2023

Competencies

Technologies

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	1–1,000 mm	1–1,000 mm	1–300 mm	0.1–300 mm	0–50 kg

Assembly

Technologies	Weight
Mechanical assembly	0–50 kg
Industrial / On-site-assembly	0–50 kg

Etching and Spark Erosion

Technologies	Lotsize	Length	Width	Height	Weight
Spark erosion wire cutting	1–500	10–300 mm	10–300 mm	10–300 mm	0–10 kg
Spark erosion countersinking	1–500	10–300 mm	10–300 mm	10–300 mm	0–30 kg

Turning

Technologies	Lotsize	Length	Diameter
Turning	1–1,000	10–500 mm	1–300 mm
Hard turning	1–10,000	5–250 mm	1–250 mm

Finishing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
External cylindrical grinding	1–1,000	5–500 mm	—	—	1–250 mm	—
Internal cylindrical grinding	1–1,000	25–500 mm	—	—	5–200 mm	—
Surface grinding machine	1–1,000	50–1,000 mm	5–500 mm	1–250 mm	—	0–50 kg

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width	Material thickness
Punching / pressing (Out-of-tool)	from 0	from 0 mm	from 0 mm	from 0 mm
Fineblanking / pressing	1,000–10 M	10–100 mm	5–50 mm	—

Mould construction

Technologies	Length	Width	Height	Weight
Injection moulds	1–1,200 mm	1–1,200 mm	1–1,200 mm	1–3,000 kg
Modelmaking	1–600 mm	1–600 mm	1–600 mm	0–150 kg
Blow moulds	100–500 mm	100–500 mm	100–500 mm	0–2 kg

Injection Moulding, Extruding

Technologies	Lotsize	Length	Width	Height	Weight
Injection moulding	from 0	from 0 mm	from 0 mm	from 0 mm	from 0 kg
Injection-mould around inserts	1–5 M	1–200 mm	1–200 mm	1–200 mm	0–2 kg
Multi component injection moulding	10,000–1 M	0.1–500 mm	0.1–500 mm	0.1–500 mm	0.01–2.5 kg

Cutting dies / deep drawing dies

Technologies	Length	Width	Height	Weight
Punching / Cutting tools	1–3,500,000 mm	1–1,500,000 mm	1–500,000 mm	1–8,000 kg
Follow-on composite tools	1–3,500,000 mm	1–1,500,000 mm	1–500 mm	1–8,000 kg
Die replacement / wearing part manufacturing	—	—	—	—
Embossing / swage dies	2–800 mm	2–500 mm	2–200 mm	0–3 kg

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	500–1,000 mm	500–1,000 mm	500–1,000 mm	0–100 kg
Gauges	10–3,500 mm	50–2,000 mm	10–2,000 mm	0–3,000 kg
Measuring / testing jigs	1–1,000 mm	1–1,000 mm	1–1,000 mm	0–1,000 kg

Mechanical Engineering

Technologies	Lotsize	Length	Width	Height	Weight
Mechanical engineering	1–100	100–5,000 mm	100–1,000 mm	100–3,000 mm	0–10,000 kg
Apparatus engineering	1–10	1,000–8,000 mm	1,000–5,000 mm	1,000–3,000 mm	0–10,000 kg
Tool building	1–100	100–8,000 mm	100–5,000 mm	100–3,000 mm	0–10,000 kg

Additive Manufacturing

Technologies	Lotsize	Length	Width	Height	Weight
Fused deposition modelling (FDM)	1–100	10–500 mm	10–500 mm	10–500 mm	—
3D printing (general)	1–1,000	1–2,000 mm	1–1,000 mm	1–1,000 mm	—
Stereolithography (SLA)	1–100	2–2,000 mm	2–700 mm	2–700 mm	—
Vacuum casting	1–300	2–700 mm	2–500 mm	2–500 mm	0–150 kg

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (Plasma)	1,000–1 M	10–500 mm	10–250 mm	10–250 mm	5–50 mm	0–5 kg	0.5–8 mm
Laser-beam welding	100–500 k	100–500 mm	100–500 mm	100–500 mm	100–500 mm	0–10 kg	—

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–1,000	10–1,000 mm	10–1,000 mm	10–1,000 mm	—	—
5-axis milling machines	1–1,000	5–600 mm	5–600 mm	5–600 mm	—	—
Form milling (3 D)	0–500 k	from 0 mm	from 0 mm	from 0 mm	—	—
HSC milling	1–1,000	10–1,000 mm	10–1,000 mm	10–1,000 mm	—	0–500 kg
Deep-hole drilling	1–1,000	10–500 mm	10–50 mm	10–500 mm	10–100 mm	0–500 kg

Joining (Plastics & Rubber)

Technologies	Lotsize	Length	Width	Material thickness
Ultrasonic welding	1,000–100,000	10–500 mm	10–500 mm	10–500 mm

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	5–1,000	50–250 mm	50–250 mm	50–250 mm	50–250 mm
Screen printing	1–1 M	1–500 mm	1–500 mm	1–500 mm	—
Pad printing	1,000–500,000	10–250 mm	10–250 mm	—	—

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Weight
Spray-painting	1,000–1 M	20–700 mm	20–700 mm	250–700 mm	0–5 kg

Materials

Non-metal inorganic materials

CeramicsGlassConcreteCast mineralsGraphite

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)

Cast metals

Cast steelCast iron

Precious metals

SilverGoldPlatinumOther precious metals

Sintered materials

Metal powder for formed partsMetal powder for hard metal

Natural materials

Wood/timberRock

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)CarbideSilicium

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Industries

Clean room technologyInformation technology (hardware)Railway and rail vehicles industryPlant engineering and constructionPrecision engineering, mechatronics and opticsElectrical industryShipbuilding industryTelecommunication industryHousehold appliance industryChemical industryPower generation and transmission industryAutomation and control engineeringMining and tunnel engineeringAutomotive and vehicle constructionLighting industryOffice machinery and suppliesBoiler, container and tank construction Fittings engineeringDrive and gear engineeringAerospace and aviation industryFurniture industryMechanical engineeringMachine tool manufacturingSpecial purpose machinery manufacturingConstruction and architectural suppliesBuilding, agricultural and forestry machinery manufacturingPaper and printing machinery industryMilitary engineeringMedical technologyApparatus engineeringHydraulic and pneumatic industryAir conditioning, refrigeration and ventilation industryMeasurement and control technique, laboratory equipmentPackaging industry

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