Kerling Kunststofftechnik gmbh

Germany, 91126 Rednitzhembach

Overview

About Kerling Kunststofftechnik gmbh

Who we are

For more than four decades, the name Kerling stands for the development and production of high quality technical plastic parts. We offer the idea to the final product through organized, customer-friendly manufacturing solutions from a single source. We specialize in the production of housing for the power electronics from renowned thyristors and IGBT Manufacturer. Basis for the production of sophisticated plastic parts is the use of innovative injection molding technology and production processes. We produce on a production area of 4500 sqm with modern, fully automated injection molding machines of size 25 to.-650 tons. Our corporate goals, including without limitation zero-defect production which we will support the certification in Duch 9001:2000, 14001 and EMAS. In addition, we also received awards from our customers via a PPM value of 0, which we are very proud and consider this as a credit to our staff. We also have been successful for years as a training company for technical and commercial professions operate.

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Rednitzhembach, Germany

Member since 2003

Employees100 - 200

Certificates3

Turnover10 - 20 Mil.

Year of foundation1966

Competencies

Technologies

Mould construction

Technologies	Length	Width	Height	Weight
Injection moulds	90–596 mm	90–596 mm	90–596 mm	0–5,500 kg
Pressure die cast molds	90–596 mm	90–596 mm	90–596 mm	0–3,000 kg
Modelmaking	1–600 mm	1–600 mm	1–600 mm	0–5,500 kg

Injection Moulding, Extruding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Injection moulding	1–10 M	0.01–1,600 mm	0.01–1,000 mm	0.01–1,500 mm	—	0–3.6 kg	—
Injection-mould around inserts	100–10 M	1–500 mm	1–500 mm	1–500 mm	—	0–3,500 kg	—
Multi component injection moulding	100–1 M	250–600 mm	200–470 mm	200–470 mm	from 0 mm	0–700 kg	from 0 mm

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	1–600 mm	1–600 mm	1–600 mm	0–5,000 kg
Gauges	1–600 mm	1–600 mm	1–600 mm	0–5,000 kg
Measuring / testing jigs	1–600 mm	1–600 mm	1–600 mm	0–5,000 kg
Assembly jigs	1–600 mm	1–600 mm	1–600 mm	0–5,000 kg
Clamping devices	1–600 mm	1–600 mm	1–600 mm	0–5,000 kg

Cutting tools (metal)

Technologies
Form milling cutter making
Carbide tipped contour cutting tool making
Carbide special drilling tool making
Special drilling tool making

Assembly

Technologies	Weight
Mechanical assembly	0–3.6 kg
Electromechanical assembly	0–3.6 kg

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width	Material thickness
Punching / pressing (Out-of-tool)	1,000–10 M	0.5–50 mm	0.5–50 mm	0.2–3 mm
Fineblanking / pressing	10,000–10 M	0.5–50 mm	0.5–50 mm	—

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	0.5–500 mm	0.5–500 mm	0.5–500 mm	0.5–500 mm	0–20 kg

Mechanical Engineering

Technologies	Lotsize	Length	Width	Height	Weight
Handling technology	1–1	1–600 mm	1–600 mm	1–600 mm	0–5,000 kg

Additive Manufacturing

Technologies	Lotsize	Length	Width	Height
3D printing (general)	1–200	0.1–100 mm	0.1–100 mm	0.1–100 mm
Stereolithography (SLA)	1–100	1–350 mm	1–350 mm	1–400 mm

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	100–10 M	1–500 mm	1–500 mm	1–500 mm	1–500 mm

Materials

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Sintered materials

Metal powder for formed partsMetal powder for hard metal

Natural materials

Wood/timberRock

Precious metals

SilverGoldPlatinumOther precious metals

Non-metal inorganic materials

CeramicsGlassConcreteCast mineralsGraphite

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)Carbide

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Cast metals

Cast steelCast iron

Industries

Mechanical engineeringConstruction and architectural suppliesTelecommunication industryApparatus engineeringAir conditioning, refrigeration and ventilation industryAerospace and aviation industrySpecial purpose machinery manufacturingPackaging industryOffice machinery and suppliesChemical industryHousehold appliance industryFurniture industryLighting industryDrive and gear engineeringAutomation and control engineeringMeasurement and control technique, laboratory equipmentAutomotive and vehicle constructionElectrical industryPaper and printing machinery industryMachine tool manufacturingPower generation and transmission industry

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Certificates

ISO 9001:2015

ISO 14001

IATF 16949:2016

Contact

Location

Main locationOhmstraße 8-10, 91126 Rednitzhembach, Germany

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Company contact

Contact persons

Thomas Kerling

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