Lungmetall GmbH

Germany, 56736 Kottenheim

Competencies

Technologies

Turning

Technologies	Lotsize	Length	Diameter
Turning	1–1,000	10–1,000 mm	10–400 mm
Full-range turning (including milling)	1–1,000	10–1,000 mm	10–400 mm

Welding

Technologies	Lotsize	Length	Width	Height	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–1,000	10–6,000 mm	10–3,000 mm	10–3,000 mm	0–3,000 kg	—
Inert gas shielded arc welding (TIG)	1–1,000	10–6,000 mm	10–3,000 mm	10–3,000 mm	0–3,000 kg	—
Spot welding	1–1,000	—	—	—	—	1–5 mm
Stud welding	1–10,000	—	—	—	—	—

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Material thickness
Laser cutting 2D	1–100 k	10–3,000 mm	10–1,500 mm	1–30 mm
Bending / folding	0–10,000	10–3,000 mm	—	0.5–20 mm
Plate rolling / bending	1–1,000	—	50–1,000 mm	0.5–5 mm
Plate straightening	1–1,000	—	1–200 mm	1–10 mm
Shearing (rectangular blank/strip)	1–10,000	—	—	1–16 mm

Mould construction

Technologies	Length	Width	Height	Weight
Injection moulds	10–1,450 mm	10–700 mm	10–550 mm	0–2,000 kg
Pressure die cast molds	10–1,450 mm	10–700 mm	10–550 mm	0–2,000 kg
Modelmaking	10–1,450 mm	10–700 mm	10–550 mm	0–2,000 kg

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	10–6,000 mm	10–3,000 mm	10–3,000 mm	0–3,000 kg
Machine frames / bases / racks	100–6,000 mm	100–3,000 mm	100–2,000 mm	0–2,000 kg

Assembly

Technologies	Weight
Mechanical assembly	0–3,000 kg
Electromechanical assembly	0–3,000 kg
Industrial / On-site-assembly	0–3,000 kg

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	10–1,450 mm	10–700 mm	10–550 mm	0–2,000 kg
Assembly jigs	10–6,000 mm	10–3,000 mm	10–3,000 mm	0–3,000 kg
Welding jigs	10–6,000 mm	10–3,000 mm	10–3,000 mm	0–3,000 kg
Clamping devices	10–2,000 mm	10–2,000 mm	10–2,000 mm	1–2,000 kg

Water jet cutting

Technologies	Lotsize	Length	Width	Material thickness
Water jet cutting 2D	1–100 k	10–4,000 mm	10–2,200 mm	1–230 mm

Assembly Group Manufacturing

Technologies	Lotsize	Length	Width	Material thickness
Folding	1–1,000	—	—	1–5 mm
Riveting	1–100 k	10–3,000 mm	10–3,000 mm	1–6 mm

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Weight
Pickling	10–1,000	1–1,000 mm	1–1,000 mm	1–1,000 mm	0–250 kg
Powder coating	1–1,000	1–2,000 mm	1–2,000 mm	1–2,000 mm	0–2,000 kg
Sand blasting	1–10,000	20–1,800 mm	20–750 mm	20–1,400 mm	0–1,000 kg

Threading

Technologies	Lotsize	Length	Diameter	Weight
Worm milling	1–1,000	10–800 mm	10–400 mm	0–400 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–1,000	10–1,450 mm	10–700 mm	10–550 mm	—	—
5-axis milling machines	1–1,000	10–620 mm	10–520 mm	10–475 mm	—	—
Form milling (3 D)	1–1,000	10–1,450 mm	10–700 mm	10–550 mm	—	—
Full-range milling (including turning)	1–1,000	10–800 mm	10–400 mm	10–400 mm	10–400 mm	—
HSC milling	1–1,000	10–1,450 mm	10–700 mm	10–550 mm	—	0–2,000 kg
Engraver milling	1–1,000	10–1,450 mm	10–700 mm	10–550 mm	10–400 mm	0–2,000 kg

Finishing

Technologies	Lotsize	Length	Width	Height	Weight	Material thickness
Belt grinding	1–1,000	—	10–200 mm	—	—	1–10 mm
Shot blasting	1–1,000	20–1,000 mm	20–500 mm	51–200 mm	0–50 kg	—
Rotofinishing, barrel finishing	1–1,000	30–250 mm	30–250 mm	30–250 mm	—	—

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Sawing	1–1,000	10–12,000 mm	10–420 mm	10–420 mm	10–400 mm	—
Drilling / threading / tapping	1–1,000	10–1,450 mm	10–700 mm	10–550 mm	—	0–2,000 kg

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–1,000	10–200 mm	10–200 mm	10–200 mm	10–300 mm
Laser depth engraving	1–1,000	10–200 mm	10–200 mm	10–200 mm	10–300 mm
Marking	1–1,000	10–200 mm	10–200 mm	10–200 mm	10–300 mm

Materials

Cast metals

Cast steelCast iron

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)Carbide

Precious metals

SilverGoldPlatinumOther precious metals

Natural materials

Wood/timberRock

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Non-metal inorganic materials

GlassConcreteCast mineralsGraphite

Industries

Machine tool manufacturingAerospace and aviation industryMechanical engineeringFurniture industryConstruction and architectural suppliesRailway and rail vehicles industryElectrical industrySpecial purpose machinery manufacturingMilitary engineeringChemical industryPower generation and transmission industryAutomotive and vehicle constructionApparatus engineeringPackaging industryMedical technologyPrecision engineering, mechatronics and opticsBuilding, agricultural and forestry machinery manufacturingHydraulic and pneumatic industryPlant engineering and constructionPaper and printing machinery industry

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