
Overview
About manroland sheetfed GmbH
Who we are
Diene production services Precision and experience. manroland is the world's second-largest press manufacturer with about 900 employees. The printing presses lives of precision. You can profetieren it, for manroland has many years of expertise as a world leader not only in sophisticated printing machines: Our professionals bring their years of experience with a manufacturing services for you. Quality testing and certification. manroland is certified according to DIN EN ISO 9001:2000 and DIN EN ISO 14001:2005. Annual audits ensure the honing demands on the processes safely. With our machines almost every feature can be verifizeirt professional manner. In addition, our laboratories provide materials analysis and Schlissbilder. Own foundry. The foundry with integrated model for large parts in Offenbach with an annual volume of up to 17,000 tonnes of cast iron saves valuable time in the match between model-making, foundry and manufacturing.For shorter lead times and lower costs for our customers. Diverse range of parts. From the lever through gears in Meisterradqualität to extremely heavy side walls, with tolerances of a few microns, thanks to a modern machine park. Also the production of any workpieces from batch size one is in the fast group everyday. Rotary bulk of production Rollers and cylinders. manroland offers the complete process chain for machining of cylinders and rollers: Turning, milling and drilling into a voltage on modern CNC machining centers and final grinding. There are also successful partnerships for gavanische surface finishing. Non-circular grinding. The special features of the machinery for rolling and the cylinder with appropriate controls is also the non-circular machining of precisely defined contours no problem. Prismatic large-part manufacturing Bulk of production.manroland manufacture components with size 2.2 meters wide x 2.5 meters long x 2 meters in height and weighing up to 2 tons. In the doubles table operating a processing to eleven meters in length. Our machines operate with a capacity of up to 100 kilowatts. Tools with a diameter up to 315 mm cutting depths allow con about 15 to 20 millimeters compared Gussverzüge and cast tension, with high-precision manufacturing of drilling intervals. Flat part manufacturing. CNC machine tools allow the highly efficient production of cubic flat parts with a machining of up to five pages in one setting. The machine tools are mostly equipped with special Ganauigkeitspakete ensure the highest quality for large component dimensions. Prismatic workpieces geometry primarily by complete machining on special parts that meet any of aluminum are in high quality requirements for CE-safety-related parts.For this we use a moderene five-axis machining round. Complete production Complete machining. The device construction, the tool engineering and CNC programming are aligned short response time for changes and new parts. Complex cubic workpieces are manufactured in several setups in multi-range operating on different processing centers: Small series of cast blanks with complex hole pattern and high quality requirements (up to it5) are among the references (levers, rails, slats and gear housing). Turned parts. Rings, flanges and wheels of medium dimensions are produced, but also gear shafts or special Exzentergleitlager with tolerance ranges of up to seven microns, including modern external and internal cylindrical grinding techno...
Offenbach am Main, Germany
Member since 2007
Premium Member since 2025
Employees> 1000
Certificates1
Year of foundation1871
Competencies
Technologies
Measuring & Testing
| Technologies | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|
Measuring / testing | 10–4,000 mm | 10–3,000 mm | 10–2,500 mm | 10–1,000 mm | 0–4,000 kg |
Turning
| Technologies | Lotsize | Length | Diameter | Weight |
|---|---|---|---|---|
Turning | 1–1,000 | 10–1,000 mm | 10–800 mm | — |
Shaft machining | 10–1,000 | 200–4,500 mm | 20–1,000 mm | 0–3,800 kg |
Gear Making
| Technologies | Lotsize | Length | Diameter | Weight |
|---|---|---|---|---|
Cylindrical gear / spur gear | 5–500 | 10–500 mm | 500–1,000 mm | — |
Cogged belt pulley | 5–500 | 150–630 mm | 200–1,000 mm | 0–670 kg |
Finishing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
External cylindrical grinding | 5–1,000 | 100–1,500 mm | — | — | 50–250 mm | — |
Internal cylindrical grinding | 5–1,000 | 50–500 mm | — | — | 50–800 mm | — |
Surface grinding machine | 5–1,000 | 10–2,000 mm | 10–500 mm | 10–250 mm | — | 0–500 kg |
Coordinate jig grinding | 5–1,000 | 10–150 mm | 10–250 mm | 10–150 mm | — | 0–50 kg |
Non-circular / crankshaft grinding | 5–1,000 | 500–2,000 mm | — | — | — | 0–500 kg |
Assembly
| Technologies | Weight |
|---|---|
Mechanical assembly | 0–20,000 kg |
Electromechanical assembly | 0–2,000 kg |
Industrial / On-site-assembly | 0–20,000 kg |
Heat Treatment
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Annealing | 1–1,000 | 5–800 mm | 5–800 mm | 5–800 mm | 5–800 mm | 0–500 kg |
Induction hardening | 1–100 k | 5–2,000 mm | 5–250 mm | 5–2,000 mm | 5–300 mm | 0–250 kg |
Vacuum annealing | 1–1,000 | 5–800 mm | 5–800 mm | 5–800 mm | 5–800 mm | 0–500 kg |
Milling
| Technologies | Lotsize | Length | Width | Height |
|---|---|---|---|---|
Milling | 5–1,000 | 10–3,200 mm | 10–2,500 mm | 10–2,100 mm |
Cutting dies / deep drawing dies
| Technologies |
|---|
Die replacement / wearing part manufacturing |
Materials
Light metals
Aluminium and aluminium alloys
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloys
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steel
Cast metals
Cast steelCast iron
Industries
Mechanical engineering
Certificates
ISO 9001:2008
Parts & Machines
Parts (8)
1 / 8

Gießerei
DescriptionTeschnische Daten Mittelfrequenz- Induktionsteigelöfen:
Anschlußleistung: 4,5 MW
Multifrequenz: 250 Hz / 125 Hz
Fassungsvermögen: 6000 kg
Schmelzleistung 6000 kg / h
Spez. Energiebedarf: 515 kWh / t
2 / 8

Kurvenhärten
DescriptionInduktivhärten einer Kurve auf einer CNC-Hartemaschine Parameter wie : • Geschwindigkeit der Dreh-Achse, • den Abstand des Induktors zur Kurve • die Heizleistung des Induktors richtig einzustellen, damit die erforderliche Härte und Härtetiefe erricht wird.
3 / 8

Kurvenschleifen
DescriptionSchleifen von Kurvenbahnen und Aufnahmebohrung im Toleranzfeld IT4
4 / 8

Rundschleifen
DescriptionSchleifen von Zahnrädern im Toleranzfeld IT4
5 / 8

CNC-Kontrolle
DescriptionTeilekontrolle auf CNC-gesteuerten Koordinatenmessmaschine. Maßtoleraz IT4 , Form-und Lagetoleranz 0.005 mm.
6 / 8

7 / 8

8 / 8

Verzahnungsfräsen
DescriptionVerzahnungsfräsen von Zahnrädern. Modul 1 bis 5 Vor- und Fertigfräsen
Machinery (7)
1 / 7

Picomax 95
ManufacturerFehlmann
ControlHeidenhaim TNC 410 M/i530
Year of Construction2008
2 / 7

DMU 100 T
ManufacturerDeckel Maho
ControlHeidenhaim TNC 410 M/i530
Year of Construction2005
3 / 7

Fachschleifen 2000x1000
ManufacturerABA
Control-
Year of Construction2001
4 / 7

Langdrehmaschine
ManufacturerHessapp
ControlSimens 840 D
Year of Construction2008
5 / 7

Langbettfräsmaschine 2000x1000
ManufacturerSW
ControlSiemens Sinumerik 840D
Year of Construction2001
6 / 7

Liebherr LC1000
ManufacturerLIEBHERR
Control-
Year of Construction2005
7 / 7

RI 8-4D
ManufacturerKehren
Control-
Year of Construction2008
8 Parts
7 Machinery
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