
Overview
About MegaPlast GmbH
Who we are
MegaPlast GmbH was founded in 1991 and is your reliable partner for injection moulding, mould making and prototype construction. With competence, experience and motivation, we can offer our customers everything from a single source, from conception, prototyping and tool making to series production. We manufacture for you in 1- and 2-component technology, hybrid components on 37 injection moulding machines. ARBURG and DEMAG machines with clamping forces from 25t to 350t are available to meet customer requirements. Dealing with stack and multifunctional moulds and their careful care is a constant practice and thus a prerequisite for components of the highest quality. Our tool shop has an efficient machine park with which we manufacture injection moulding and punching tools from aluminium or steel. The quality of an injection moulding tool has the highest priority in order to guarantee a proper high-quality injection moulding. We achieve this quality with experience, know-how and modern machines. Our tool shop is supported by the CAD/CAM program SOLIDWORKS/SOLIDCAM. We work and act according to DIN ISO 9001:2015 in order to achieve our quality goals in the long term. Furthermore, we are able to measure components optically and tactile 3D at any time with the help of our WERTH measuring machine and our 3D scanner. Furthermore we are able to create a reverse engineering. Also an EMPB or PPAP creation according to VDA is no problem. Our range of services: - Construction Solid Works - Production of cast components from PUR & nylon with corresponding property modifications - mould making - Toolmaking from aluminium and steel - gauge construction - CNC milling of metal and plastics - CNC fairs - 3D printing for metal and plastic materials - Injection moulding production up to mass production on currently 38 machines up to 350 tons - Tampon and screen printing With our machine park in the production with 36 injection moulding machines we are able to process technical plastics, e.g: PA, ABS, ASA, PC, POM, PE, filled or unfilled and coloured according to RAL as well as crystal clear material PMMA. We also process elastic plastics (rubber).
Steinbach-Hallenberg, Germany
Member since 2019
Employees50 - 100
Certificates1
Year of foundation1991
Competencies
Technologies
Injection Moulding, Extruding
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Injection moulding | 100–1 M | 10–300 mm | 10–300 mm | 10–300 mm | 0–1 kg |
Injection-mould around inserts | 100–1 M | 10–300 mm | 10–300 mm | 10–300 mm | 0–1 kg |
Multi component injection moulding | 100–1 M | 10–300 mm | 10–300 mm | 10–300 mm | 0–1 kg |
Transfer moulding | 100–1 M | 10–300 mm | 10–300 mm | 10–300 mm | 0–1 kg |
Mould construction
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Injection moulds | 1–2 mm | 100–570 mm | 100–950 mm | 0–5,000 kg |
Modelmaking | 10–2,000 mm | 10–1,500 mm | 10–500 mm | 0–1,000 kg |
Assembly
| Technologies | Weight |
|---|---|
Mechanical assembly | 0–15 kg |
Additive Manufacturing
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
3D printing (general) | 1–5,000 | 10–500 mm | 10–500 mm | 10–300 mm | — |
Selective laser sintering | 1–5,000 | 10–500 mm | 10–500 mm | 10–200 mm | — |
Stereolithography (SLA) | 1–5,000 | 10–500 mm | 10–500 mm | 10–200 mm | — |
Vacuum casting | 1–1,000 | 10–1,750 mm | 10–700 mm | 10–500 mm | 0–8 kg |
Labelling / marking
| Technologies | Lotsize | Length | Width | Height |
|---|---|---|---|---|
Screen printing | 1–1 M | 10–400 mm | 10–400 mm | 10–300 mm |
Pad printing | 1–1 M | 10–400 mm | 10–400 mm | — |
Materials
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steel
Plastics/synthetic materials
ThermoplasticsAcrylic (PMMA)ThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsNatural Fibre Composites (NFC)
Non-metal inorganic materials
Graphite
Industries
Drive and gear engineeringMechanical engineeringFurniture industryFittings engineeringAutomotive and vehicle constructionAerospace and aviation industryApparatus engineeringMilitary engineeringElectrical industryMedical technologyTelecommunication industry
Certificates
ISO 9001:2015
Parts & Machines
Parts (5)
1 / 5

Zahnräder
TechnologyInjection moulding
MaterialThermoplastics
Lotsize0
ComplexityMedium
IndustriesDrive and gear engineering
DescriptionZahnräder für Getriebemotoren oder Antriebe.
2 / 5

Schlossteile für Automotive
TechnologyInjection-mould around inserts
MaterialThermoplastics
Dimensions
Height30 mm
Width50 mm
Length100 mm
Weight0.03 mm
Lotsize0
ComplexityMedium
DescriptionTür / Motorhauben-Schlossteile im 1K, 2K und Hybridtechnologie hergestellt. Material ist ein PA66 verstärkt oder unverstärkt und TPE.
3 / 5

Luftausströmer
TechnologyMechanical assembly
MaterialThermoplastics
Lotsize0
IndustriesAutomotive and vehicle construction
DescriptionAlle Teile im Spritzgussverfahren hergestellt, anschließend einer Oberflächenbehandlung unterzogen und montiert.
4 / 5

Zangengriffe
TechnologyMulti component injection moulding
MaterialThermoplastics
Lotsize0
IndustriesApparatus engineering
Description2 Komponenten Spritzgussteil aus PA6 + TPE
5 / 5

Steckergehäuse
TechnologyInjection-mould around inserts
MaterialThermoplastics
Lotsize0
DescriptionGehäuse mit umspritzter Steckerbrücke
5 Parts
Injection moulding1
Injection-mould around inserts2
Mechanical assembly1
Multi component injection moulding1
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