MERZ tronic GmbH

Germany, 78054 Villingen-Schwenningen

Competencies

Technologies

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Weight
Anodizing	1–1 M	1–1,200 mm	1–1,200 mm	1–600 mm	0–60 kg
Pickling	1–1 M	2–1,000 mm	2–1,000 mm	2–1,000 mm	0–500 kg
Electroplating	1–10 M	1–1,000 mm	1–1,000 mm	1–1,000 mm	0–500 kg
Powder coating	1–1 M	2–1,000 mm	1–1,000 mm	1–1,000 mm	0–500 kg
Sand blasting	1–10,000	1–900 mm	1–700 mm	1–600 mm	0–35 kg

Cable Preparation

Technologies	Diameter
Cable preparation	1–20 mm

Machining (Extruded Profiles)

Technologies	Width	Height	Weight
Machining of extruded sections	10–1,200 mm	10–600 mm	0–50 kg

Assembly

Technologies	Weight
Mechanical assembly	0–80 kg
Electromechanical assembly	0–50 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	1–650 mm	1–450 mm	1–350 mm	1–400 mm	0–25 kg

Mechanical Engineering

Technologies	Lotsize	Length	Width	Height	Weight
Mechanical engineering	1–10,000	5–1,000 mm	5–1,000 mm	5–1,000 mm	0–50 kg
Apparatus engineering	1–10,000	5–1,200 mm	5–1,200 mm	5–500 mm	0–50 kg
Tool building	1–10,000	5–1,200 mm	5–1,200 mm	5–1,200 mm	0–50 kg

Assembly Group Manufacturing

Technologies	Lotsize	Length	Width	Height	Weight
Gasketing / seal foaming	1–10,000	5–1,200 mm	5–1,000 mm	5–500 mm	0–80 kg

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Material thickness
Bending / folding	from 1	0–1,000 mm	—	3–8 mm
Combined forming laser cutting / punching	from 1	300–1,500 mm	300–1,500 mm	from 2 mm

Machining (Plastics & Rubber)

Technologies	Lotsize	Length	Width	Height	Diameter
Full-range turning (including milling)	1–500 k	0–1,000 mm	—	—	from 0 mm
Milling	1–10 M	2–1,000 mm	2–1,000 mm	2–850 mm	—
Form milling (3 D)	1–10 M	2–1,000 mm	2–1,000 mm	2–850 mm	—

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–1 M	0–1,200 mm	0–1,000 mm	0–750 mm	—	—
5-axis milling machines	1–100 k	0–1,200 mm	0–1,200 mm	0–750 mm	—	—
Form milling (3 D)	1–100 k	0–1,200 mm	0–1,200 mm	0–750 mm	—	—
Full-range milling (including turning)	1–1 M	5–1,200 mm	5–1,200 mm	2–600 mm	5–400 mm	—
HSC milling	1–10 M	2–1,000 mm	2–1,000 mm	2–900 mm	—	0–1,000 kg
Engraver milling	1–100 k	1–1,200 mm	1–1,200 mm	1–700 mm	1–400 mm	0–35 kg

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–100 k	1–1,200 mm	1–1,200 mm	1–700 mm	1–400 mm
Screen printing	1–100 k	1–1,000 mm	1–1,000 mm	1–700 mm	—

Materials

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Cast metals

Cast steelCast iron

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersGlass fibre-reinforced plasticCarbon fibre-reinforced plastic

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Precious metals

Silver

Industries

Packaging industryMeasurement and control technique, laboratory equipmentMedical technologyFittings engineeringApparatus engineeringMechanical engineeringLighting industryPlant engineering and constructionElectrical industryAutomotive and vehicle constructionAutomation and control engineeringDrive and gear engineeringSpecial purpose machinery manufacturingPrecision engineering, mechatronics and optics

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