Overview
About Metaplast Gear Technology Kkt.
Who we are
Our main profile is the production of high quality (DIN Q3) gears of small quantity and high precision. Noise measuring gears, master gears, gearbox prototypes, non standard gears, marine industry gears (beveloid type),
We grind gears up to 1000mm diameter and 14 modul, width 650mm with any modification in the profile and leed.
Last year we have developed a method for internal theeth grinding with any modification. The size for this is max diameter 400mm, the quality is DIN Q4.
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Budapest, Hungary
Member since 2003
Employees10 - 20
Turnover1 - 5 Mil.
Year of foundation1983
Marketing documents
Competencies
Technologies
Finishing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
External cylindrical grinding | 1–1,000 | 1–750 mm | from 0 mm | from 0 mm | 1–320 mm | 0–150 kg | from 0 mm |
Internal cylindrical grinding | 1–1,000 | 1–150 mm | from 0 mm | from 0 mm | 6–250 mm | from 0 kg | from 0 mm |
Surface grinding machine | 1–1,000 | 1–500 mm | 1–500 mm | 1–250 mm | from 0 mm | 0–300 kg | from 0 mm |
Gear Making
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Cylindrical gear / spur gear | 1–10,000 | 1–300 mm | from 0 mm | from 0 mm | 1–520 mm | 0–450 kg | from 0 mm |
Turning
| Technologies | Lotsize | Length | Diameter |
|---|---|---|---|
Turning | 1–10,000 | 1–570 mm | 1–270 mm |
Measuring & Testing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Measuring / testing | 1–1,000 | 1–1,000 mm | 1–1,000 mm | 1–900 mm | 1–700 mm | 0–500 kg | from 0 mm |
Threading
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Thread grinding | 1–1,000 | 1–650 mm | from 0 mm | from 0 mm | 5–200 mm | 0–150 kg | from 0 mm |
Worm milling | 1–10,000 | 1–300 mm | from 0 mm | from 0 mm | 1–520 mm | 0–450 kg | from 0 mm |
Worm grinding | 1–1,000 | 1–650 mm | from 0 mm | from 0 mm | 5–200 mm | 0–150 kg | from 0 mm |
Milling
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Milling | 1–10,000 | 1–650 mm | 1–500 mm | 1–500 mm | from 0 mm | 0–300 kg | from 0 mm |
Form milling (3 D) | 1–10,000 | 1–650 mm | 1–500 mm | 1–500 mm | from 0 mm | 0–300 kg | from 0 mm |
HSC milling | 1–10,000 | 1–650 mm | 1–500 mm | 1–500 mm | from 0 mm | 0–300 kg | from 0 mm |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Drilling / threading / tapping | 1–10,000 | 1–650 mm | 1–500 mm | 1–500 mm | from 0 mm | 0–300 kg | from 0 mm |
Materials
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Cast metals
Cast steelCast iron
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Plastics/synthetic materials
ThermoplasticsThermosetsElastomers
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Industries
Military engineeringAerospace and aviation industryDrive and gear engineeringPaper and printing machinery industryPackaging industryHydraulic and pneumatic industryRailway and rail vehicles industrySpecial purpose machinery manufacturingMechanical engineeringMachine tool manufacturingAutomotive and vehicle constructionMining and tunnel engineeringMeasurement and control technique, laboratory equipmentBuilding, agricultural and forestry machinery manufacturingPower generation and transmission industryShipbuilding industry
Parts & Machines
Parts (8)
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ALSTOM
Description10 Modul hidraulic pump gear set DIN Q 5
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ZF Hungary
Descriptionspecial chucks for gear hard turning
3 / 8

4 / 8

internal gear grinding
DescriptionDescription:
5 / 8

10 modul measuring
DescriptionDescription:
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Metro gears
DescriptionDescription:
7 / 8

BMW main gears
DescriptionDescription:
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ZF gearbox sperpart
DescriptionDescription:
Machinery (24)
1 / 24

Soarer 270E
ManufacturerOkuma
ControlOkuma U10 L
Year of Construction2003
Technology
Turning
2 / 24

VC650
ManufacturerSPINNER 4 Axis
ControlSIE MENS 810/840D
Year of Construction2005
Technology
Drilling / threading / tappingHSC millingForm milling (3 D)
3 / 24

KU250
ManufacturerSZIM
ControlMANUAL
Year of Construction1981
Technology
External cylindrical grinding
4 / 24

SI-4
ManufacturerWMW
ControlElektrohydraulisch
Year of Construction1996
Technology
Internal cylindrical grinding
5 / 24

Spline grinding Machine KS1203
ManufacturerKAPP
ControlElektropilot
Year of Construction1990
6 / 24

SHAUDT
ManufacturerSHAUDT
ControlSIEMENS
Year of Construction1990
Technology
Surface grinding machine
7 / 24

P403
ManufacturerPfauter
Controlelektronisch
Year of Construction1984
Technology
Cylindrical gear / spur gearWorm milling
8 / 24

P160
ManufacturerPfauter
ControlMANUEL
Year of Construction1980
Technology
Worm millingCylindrical gear / spur gear
9 / 24

SH45
ManufacturerMAAG
ControlMANUAL
Year of Construction1970
10 / 24

LS150
ManufacturerLorenz
ControlSIEMENS
Year of Construction1986
11 / 24

NZA
ManufacturerReishauer
ControlManual
Year of Construction1970
12 / 24

Oerlikon MAAG OPAL 800
ManufacturerOerlikon
Control-CNC
Year of Construction1994
13 / 24

ZSTZ315N CNC
ManufacturerNiles /METAPLAST
ControlCNC Siemens 840
Year of Construction2005
14 / 24

SD32XK
ManufacturerMAAG
Controlprogrammgesteuert
Year of Construction1977
15 / 24

Zafir Gear profile grinding
Manufacturer MAAG /METAPLAST
ControlCNC
Year of Construction2004
16 / 24
MiniGrind
ManufacturerMatrix
Controlmanual
Year of Construction1970
17 / 24
Gear Profile Rolling Machine
ManufacturerZF
Controlmanual
Year of Construction1980
18 / 24

WGT350 Gear Measuring Center
ManufacturerWenczel
ControlCNC
Year of Construction2007
Technology
Measuring / testing
19 / 24

PNC40 Gear Measuring Center
ManufacturerKlingelnberg
ControlCNC
Year of Construction1988
Technology
Measuring / testing
20 / 24

PH60 Gear Measuring Machine
ManufacturerMAAG
Controlelektr.
Year of Construction1985
Technology
Measuring / testing
21 / 24

Measuring Microscope
ManufacturerCarl Zeiss
ControlManual
Year of Construction1981
Technology
Measuring / testing
22 / 24

Gear rolling Machine
ManufacturerCarl Zeiss ZA450
ControlManual
Year of Construction1981
Technology
Measuring / testing
23 / 24

KAPP VAS 481
ManufacturerKAPP/METAPLAST
ControlOPTRONIC CNC
Year of Construction1985
24 / 24

Harrison Alpha 1400 XT
ManufacturerCOLCHESTER 600 Group
ControlFANUC
Year of Construction2010
Technology
Turning
8 Parts
24 Machinery
Turning2
Drilling / threading / tapping1
HSC milling1
Form milling (3 D)1
External cylindrical grinding1
Internal cylindrical grinding1
Surface grinding machine1
Cylindrical gear / spur gear2
Worm milling2
Measuring / testing5
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