Otto Rimmelspacher Apparatebau GmbH

Germany, 76189 Karlsruhe

Overview

About Otto Rimmelspacher Apparatebau GmbH

Who we are

Our company was founded in 1949 by Otto Rimmelspacher in Karlsruhe. We are a universal oriented Lohndreherei and Lohnfräserei. In addition, we are able parts made of steel, stainless steel (V2 and V4) or special materials to weld such as Hastelloy and titanium. Dimensions: Ø20 - Ø300 mm, length up to 3 m, weight up to 200 kg, TIG manual welding, welds with a programmable TIG circumferential seam welding machine. From customers demanded extra-tests of the welds are performed externally. (TÜV, DEKRA, x-ray exams, FE exams, etc.). Furthermore, we can turn, mill and weld plastics. (Heating element sleeve welding or hot air welding). Our metal welders are TÜV - tested according to "EN 287-1141 T". We also process steps according to "DIN EN ISO 15614-1" and "QW-483", and admission AD2000 Module A1 according to Pressure Equipment Directive 97/23/EC. We are also Materialumstemplungsberechtigt for "10204 EN 3.2" At a certification according to "DIN EN ISO 9001:2008" we are currently working, we will complete this certification in the first quarter of 2011. Furthermore, we manufacture eductor and air Reisser according to customer specifications. Eductor are used for pumping water in wells, in low-lying water table. Air Reiser care in domestic water systems for a Constant air cushion in the air pressure tank. These products are designed and manufactured specifically to customer requirements, such as flow rate and head. For more information, please refer to the brochures in our download area. Our 15 employees are almost exclusively skilled metal workers who work independently and know that it comes down to it. On lathes we have conventional center lathes up to a peak height of 250 mm, as well as various CNC lathes Company INDEX to a turning diameter of 300 mm and a tip length of 1500 mm, with and without tailstock, with and without bezel. Our largest center lathe can handle rough-and-work on waves up to a length of 2500 mm and a peak height of 350 mm. Focus of our production is the production of single parts and small to medium series for industrial customers, such as nozzles and diffusers. We also manufacture complete pressure vessel according to customer specification, including flanges according to DIN and ASA. One of our NC lathes can also be operated with hydraulic shuttle chucks for housing to NW 25 or NW 32, the processing can thus be made on 4 sides in one clamping. In NC milling we have a CHIRON machining center with 36 tools and four programmable axes, the fourth axis is set up as a rotary axis. Maximum process paths X = 1600mm, Y = 400mm, Z = 415 mm. In addition, we still have a smaller machining center with 8 tools for drilling and thread to M 12 in steel. Quantity Spectrum 1 to 1,000. A CNC lathe is equipped with an automatically operating portal charging system for chuck parts up to max. Diameter of 120 mm and a maximum weight of 5 kg set.Here we can also realize larger batch sizes. For painting, we have a small spray booth. Can we have a customer, such as galvanized surface coating, not solve yourself, we cooperate with reliable partners.

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Karlsruhe, Germany

Member since 2010

Employees10 - 20

Certificates1

Year of foundation1949

Marketing documents

Luftdurchreiser_eng Luftdurchreiser Tiefsauger_eng Tiefsauger

Competencies

Technologies

Turning

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Turning	1–1,000	5–1,500 mm	—	—	15–300 mm	—
Automatic turning (bar)	1–1,000	1–60 mm	—	—	10–45 mm	—
Swiss turning	1–20	5–3,000 mm	—	—	20–300 mm	—
Full-range turning (including milling)	1–1,000	5–1,000 mm	—	—	5–250 mm	—
Hard turning	1–1,000	5–1,500 mm	—	—	15–300 mm	—
Broaching	1–1,000	5–300 mm	—	—	50–300 mm	—
Deep-hole drilling	1–1,000	1–2 mm	1–2 mm	1–2 mm	50–300 mm	0–250 kg
Centering / end facing	1–1,000	1–500 mm	—	—	50–300 mm	—
Shaft machining	1–1,000	5–1,500 mm	—	—	20–300 mm	0–200 kg

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–1,000	5–3,000 mm	5–300 mm	5–300 mm	5–300 mm	0–200 kg	1–10 mm
Inert gas shielded arc welding (TIG)	1–1,000	5–3,000 mm	5–300 mm	5–300 mm	5–300 mm	0–200 kg	1–10 mm
Robot welding	1–1,000	5–1,500 mm	5–300 mm	5–300 mm	—	0–200 kg	—
Manual electrode welding	1–1,000	5–3,000 mm	5–500 mm	5–500 mm	5–300 mm	0–200 kg	1–10 mm

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	5–1,000 mm	5–300 mm	5–300 mm	0–200 kg
Gauges	5–1,000 mm	5–300 mm	5–300 mm	0–200 kg
Measuring / testing jigs	5–1,000 mm	5–300 mm	5–300 mm	0–200 kg
Assembly jigs	5–1,500 mm	5–300 mm	5–300 mm	0–200 kg
Welding jigs	5–3,000 mm	5–300 mm	5–300 mm	0–200 kg
Clamping devices	5–3,000 mm	5–300 mm	5–300 mm	0–200 kg

Assembly

Technologies	Weight
Mechanical assembly	0–200 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	5–3,000 mm	5–300 mm	5–300 mm	5–300 mm	0–200 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Anodizing	1–1,000	1–100 mm	1–100 mm	1–100 mm	—	0–30 kg	—
Surfacing / build-up welding	1–1,000	1–10 mm	1–10 mm	1–10 mm	50–300 mm	0–250 kg	1–5 mm
Sand blasting	1–1,000	5–800 mm	5–300 mm	5–300 mm	—	0–200 kg	—

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	50–3,000 mm	50–3,000 mm	50–3,000 mm	0–250 kg

Joining (Plastics & Rubber)

Technologies	Lotsize	Weight
Hot plate / Heated tool welding	1–1,000	0–50 kg
Hot gas welding	1–1,000	0–50 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–1,000	5–1,000 mm	5–300 mm	5–300 mm	—	0–200 kg
Full-range milling (including turning)	1–1,000	1–2 mm	1–2 mm	1–2 mm	20–300 mm	—
Engraver milling	1–1,000	10–600 mm	10–400 mm	10–400 mm	50–300 mm	0–250 kg

Finishing

Technologies	Lotsize	Length	Width	Diameter	Weight	Material thickness
Roller finishing internal	1–1,000	10–300 mm	—	50–300 mm	0–250 kg	—
Roller finishing external	1–1,000	10–500 mm	—	50–300 mm	0–250 kg	—
Belt grinding	1–1,000	—	5–150 mm	—	—	1–15 mm

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Sawing	1–5,000	5–6,000 mm	5–300 mm	5–300 mm	5–300 mm	—
Drilling / threading / tapping	1–1,000	5–1,000 mm	5–300 mm	5–300 mm	—	0–200 kg

Materials

Plastics/synthetic materials

Thermoplastics

Cast metals

Cast steelCast iron

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steel

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloys

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Industries

Precision engineering, mechatronics and opticsBoiler, container and tank construction Plant engineering and constructionMining and tunnel engineeringHydraulic and pneumatic industryPackaging industryDrive and gear engineeringApparatus engineeringRailway and rail vehicles industryFittings engineeringPower generation and transmission industryMachine tool manufacturingChemical industryBuilding, agricultural and forestry machinery manufacturingAir conditioning, refrigeration and ventilation industryMilitary engineeringShipbuilding industryPaper and printing machinery industryMechanical engineeringSpecial purpose machinery manufacturingAerospace and aviation industry

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