SCHAUB Fertigungstechnik GmbH

Germany, 77723 Gengenbach

Competencies

Technologies

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Diameter	Weight	Material thickness
Welded constructions (weldments)	1–10,500 mm	1–1,500 mm	1–2,900 mm	—	0–20,000 kg	—
Machine frames / bases / racks	1–10,500 mm	1–1,500 mm	1–2,900 mm	from 0 mm	0–20,000 kg	from 0 mm

Turning

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Turning	1–10	100–1,500 mm	from 0 mm	from 0 mm	50–250 mm	from 0 kg	from 0 mm

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–200	500–12,000 mm	250–3,000 mm	250–2,000 mm	100–1,000 mm	0–10,000 kg	2–50 mm
Robot welding	5–1,000	200–8,000 mm	200–2,000 mm	200–3,000 mm	—	0–15,000 kg	—
Manual electrode welding	1–200	500–12,000 mm	250–3,000 mm	250–2,000 mm	100–1,000 mm	0–10,000 kg	2–50 mm

Mechanical Engineering

Technologies	Lotsize	Length	Width	Height	Weight
Mechanical engineering	1–100	100–10,000 mm	100–3,000 mm	100–4,000 mm	0–20,000 kg
Hydraulic engineering	1–100	100–10,000 mm	100–3,000 mm	100–4,000 mm	0–20,000 kg
Apparatus engineering	1–100	100–10,000 mm	100–3,000 mm	100–3,000 mm	0–20,000 kg
Tool building	1–100	100–10,000 mm	100–3,000 mm	100–3,000 mm	0–20,000 kg
Handling technology	1–100	100–10,000 mm	100–3,000 mm	100–3,000 mm	0–20,000 kg

Assembly

Technologies	Weight
Mechanical assembly	0–20,000 kg
Industrial / On-site-assembly	0–20,000 kg

Machining (Extruded Profiles)

Technologies	Width	Height	Weight
Machining of extruded sections	100–1,500 mm	100–1,500 mm	0–10,000 kg

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	100–10,000 mm	100–3,000 mm	100–3,000 mm	0–20,000 kg
Assembly jigs	100–10,000 mm	100–3,000 mm	100–3,000 mm	0–20,000 kg
Welding jigs	100–10,000 mm	100–3,000 mm	100–3,000 mm	0–20,000 kg
Clamping devices	100–10,000 mm	100–3,000 mm	100–3,000 mm	0–20,000 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Surfacing / build-up welding	1–200	500–12,000 mm	250–3,000 mm	250–2,000 mm	100–1,000 mm	0–10,000 kg	2–50 mm
Spray-painting	1–100	100–10,000 mm	100–3,000 mm	100–4,000 mm	—	0–20,000 kg	—

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Bending / folding	1–1,000	10–6,000 mm	—	—	—	—	1–60 mm
Oxyacetylene cutting	1–1,000	50–6,000 mm	50–3,000 mm	—	—	0–10,000 kg	25–200 mm
Plasma fusion cutting	1–300	250–6,500 mm	200–2,600 mm	from 0 mm	from 0 mm	0–10,000 kg	2–130 mm
Shearing (rectangular blank/strip)	1–100	from 0 mm	from 0 mm	from 0 mm	from 0 mm	from 0 kg	1–10 mm

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Milling	1–800	100–10,500 mm	100–2,500 mm	100–2,800 mm	from 0 mm	0–20,000 kg	from 0 mm
5-axis milling machines	1–500	100–10,500 mm	100–3,000 mm	100–3,000 mm	—	0–20,000 kg	—
Form milling (3 D)	1–500	100–10,000 mm	100–1,500 mm	100–2,500 mm	—	0–20,000 kg	—
HSC milling	1–100	100–10,500 mm	100–3,000 mm	100–3,000 mm	—	0–20,000 kg	—

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Sawing	1–300	150–6,000 mm	10–300 mm	10–300 mm	10–320 mm	from 0 kg	from 0 mm
Drilling / threading / tapping	1–800	400–10,000 mm	400–2,500 mm	400–2,500 mm	from 0 mm	0–20,000 kg	from 0 mm

Materials

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloys

Cast metals

Cast steelCast iron

Plastics/synthetic materials

ThermoplasticsThermosetsElastomers

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloys

Industries

Packaging industryMedical technologyBuilding, agricultural and forestry machinery manufacturingMeasurement and control technique, laboratory equipmentMechanical engineeringShipbuilding industryAutomotive and vehicle constructionRailway and rail vehicles industryApparatus engineeringPlant engineering and constructionMachine tool manufacturingSpecial purpose machinery manufacturingHydraulic and pneumatic industryFittings engineeringDrive and gear engineeringMining and tunnel engineeringConstruction and architectural suppliesAutomation and control engineeringChemical industryPower generation and transmission industryBoiler, container and tank construction Paper and printing machinery industry

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