

Overview
About Shoptec GmbH
Who we are
World market presence Bohnacker Systeme GmbH business activities around the world are coordinated from the company's headquarters in Rottenacker, Germany. Our products go out from our headquarters to over 60 countries in every continent. International sales offices in China, Russia, Belarus, Ukraine, Kazakhstan, Poland, Austria, the Czech Republic, Slovakia, Slovenia and Croatia serve countless DIY superstores and international hardware corporations, making maximum use of the opportunities for profitable business in these important economic growth regions. The company has concentrated its research and development activities in Germany. Production takes place in Germany, Hungary and China. Every year, the company transforms steel amounting to twice the weight of the Eiffel Tower into brackets, shelves, furniture legs and shelving. The company's global sourcing activities are also concentrated in Germany, Hungary and China. A large number of patents to protect its intellectual property and its heavy investment in innovation testify to the Bohnacker Systeme GmbH outstanding innovative drive.
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Ehingen, Germany
Member since 2008
Employees200 - 500
Certificates3
Turnover10 - 20 Mil.
Year of foundation1990
Competencies
Technologies
Welded constructions / Structural Steelwork
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Welded constructions (weldments) | 0–2,500 mm | 0–2,500 mm | 0–2,500 mm | 0–500 kg |
Machine frames / bases / racks | 10–2,000 mm | 10–2,000 mm | 10–1,500 mm | 0–200 kg |
Sheet Metal Processing
| Technologies | Lotsize | Length | Width | Height | Material thickness |
|---|---|---|---|---|---|
Laser cutting 2D | 100–99,999 | 10–3,000 mm | 10–1,500 mm | — | 0.6–20 mm |
Bending / folding | 100–99,999 | 20–3,230 mm | — | — | 0.6–6 mm |
Punching / nibbling | 100–99,999 | 10–2,500 mm | 10–1,250 mm | — | 0.6–20 mm |
Combined forming laser cutting / punching | 100–99,999 | 10–2,500 mm | 10–1,250 mm | — | 0.6–20 mm |
Laser cutting, tube & section | 100–99,999 | 10–6,500 mm | 10–140 mm | 10–140 mm | 0.5–8 mm |
Plate straightening | 100–99,999 | — | 10–2,000 mm | — | 0.6–10 mm |
Shearing (rectangular blank/strip) | 100–99,999 | — | — | — | 0.6–10 mm |
Assembly
| Technologies | Weight |
|---|---|
Mechanical assembly | 0–200 kg |
Electromechanical assembly | 0–200 kg |
Sheet Metal Forming (Stamping, Deep-drawing)
| Technologies | Lotsize | Length | Width | Material thickness |
|---|---|---|---|---|
Punching / pressing (Out-of-tool) | 1,000–250,000 | 100–1,500 mm | 10–650 mm | 0.5–10 mm |
Fineblanking / pressing | 100–10,000 | 10–1,500 mm | 10–3,000 mm | — |
Welding
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Inert gas shielded arc welding (MIG/MAG) | 100–99,999 | 10–4,000 mm | 10–2,000 mm | 10–2,000 mm | — | 0–250 kg | — |
Inert gas shielded arc welding (TIG) | 100–99,999 | 10–4,000 mm | 10–2,000 mm | 10–2,000 mm | — | 0–200 kg | — |
Laser-beam welding | 100–9,999 | 10–3,000 mm | 10–3,000 mm | 10–1,000 mm | 10–140 mm | 0–200 kg | — |
Robot welding | 100–99,999 | 100–1,300 mm | 100–1,200 mm | 100–200 mm | — | 0–200 kg | — |
Spot welding | 100–99,999 | — | — | — | — | — | 0.6–8 mm |
Stud welding | 100–99,999 | — | — | — | — | — | — |
Projection welding | 100–99,999 | — | — | — | — | — | 0.6–3 mm |
Pipe & Tube Manufacturing
| Technologies | Lotsize | Length | Width | Height | Diameter | Material thickness |
|---|---|---|---|---|---|---|
Pipe bending | 100–10,000 | 100–3,500 mm | — | — | 1–60 mm | 1–30 mm |
Pipe forming | 100–10,000 | 100–3,500 mm | — | — | 1–60 mm | — |
Laser cutting, tube & section | from 10 | 0–2,000 mm | 0–100 mm | 0–100 mm | — | 0–5 mm |
Surface Treatment
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Pickling | 10–10,000 | 50–2,000 mm | 50–3,000 mm | 50–2,000 mm | — | 0–200 kg | — |
Electric dip-coat painting | 500–10,000 | 50–2,500 mm | 50–1,000 mm | 50–1,000 mm | — | 0–200 kg | — |
Electroplating | 100–10,000 | 50–2,000 mm | 50–800 mm | 50–800 mm | — | 0–200 kg | — |
Powder coating | 1–10,000 | 50–3,300 mm | 50–1,000 mm | 50–1,300 mm | — | 0–200 kg | — |
Chrome-plating | 10–10,000 | 50–1,500 mm | 50–1,000 mm | 50–1,200 mm | — | 0–200 kg | — |
Nickel plating | 10–10,000 | 50–1,500 mm | 50–1,000 mm | 50–1,200 mm | — | 0–200 kg | — |
Galvanizing | 10–10,000 | 50–3,000 mm | 50–1,500 mm | 50–1,200 mm | 3–600 mm | 0–200 kg | 3–20 mm |
Mechanical Engineering
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Apparatus engineering | 10–10,000 | 50–3,300 mm | 50–650 mm | 50–1,300 mm | 0–200 kg |
Tool building | 10–1 M | 50–3,300 mm | 50–650 mm | 50–1,300 mm | 0–200 kg |
Assembly Group Manufacturing
| Technologies | Lotsize | Length | Width | Material thickness |
|---|---|---|---|---|
Riveting | 10–10,000 | 50–2,000 mm | 50–2,000 mm | 0.6–5 mm |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Sawing | 10–100 k | 1–6,000 mm | 1–150 mm | 1–150 mm | 1–200 mm | — |
Drilling / threading / tapping | 10–10,000 | 1–1,000 mm | 1–300 mm | 1–300 mm | — | 0–100 kg |
Materials
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steel
Light metals
Aluminium and aluminium alloys
Industries
Power generation and transmission industryElectrical industryOffice machinery and suppliesApparatus engineeringMechanical engineeringPlant engineering and constructionFurniture industryClean room technologyMilitary engineeringHousehold appliance industryBuilding, agricultural and forestry machinery manufacturingPackaging industryMeasurement and control technique, laboratory equipmentAutomotive and vehicle constructionAir conditioning, refrigeration and ventilation industryMedical technology
Certificates
ISO 9001:2015
ISO 14001
DIN EN ISO 3834
Parts & Machines
Parts (9)
1 / 9

Tablar
DescriptionZustand roh vorm schleifen
2 / 9

Schweißkonstruktion
TechnologyLaser cutting 2D
MaterialStructural steel
Lotsize100
ComplexityMedium
3 / 9

Gehäuse
TechnologyTool building
MaterialStainless steel (rust-proof V2A)
Dimensions
Height250 mm
Weight4 mm
Length300 mm
Width600 mm
ComplexityMedium
4 / 9

Rohrstütze
TechnologyLaser cutting, tube & section
MaterialSteel
Dimensions
Material thickness3 mm
Length50 mm
Height500 mm
Width50 mm
ComplexityLow
5 / 9

Rohrrahmen
TechnologyInert gas shielded arc welding (MIG/MAG)
MaterialSteel
Dimensions
Width900 mm
Height1300 mm
Length100 mm
Weight15 mm
ComplexityHigh
6 / 9

Schweißbaugruppe
TechnologyInert gas shielded arc welding (MIG/MAG)
MaterialSteel
Dimensions
Height1200 mm
Length300 mm
Width300 mm
Weight10 mm
ComplexityHigh
7 / 9

Schweißbaugruppe
TechnologyInert gas shielded arc welding (MIG/MAG)
MaterialSteel
Dimensions
Width200 mm
Height150 mm
Length150 mm
Weight2 mm
ComplexityMedium
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Grundrahmen Rohr
TechnologyLaser cutting, tube & section
MaterialSteel
Dimensions
Material thickness5 mm
Length1200 mm
Height200 mm
Width800 mm
ComplexityHigh
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Blechgehäuse
TechnologyLaser cutting 2D
MaterialSteel
Dimensions
Width150 mm
Length100 mm
Material thickness1.5 mm
ComplexityLow
Machinery (11)
1 / 11

L5-30
ManufacturerSalvagnini
Control-
Year of Construction2016
Technology
Laser cutting 2D
2 / 11

Trumpf TC6000L
ManufacturerTrumpf
Control-
Year of Construction2012
Technology
Punching / nibblingCombined forming laser cutting / punchingLaser cutting 2D
3 / 11

LT Fiber
ManufacturerAdice
Control-
Year of Construction2013
Technology
Laser cutting, tube & section
4 / 11

TruBend 5130
ManufacturerTrumpf
Control-
Year of Construction2012
Technology
Bending / folding
5 / 11

TruBend 5085
ManufacturerTrumpf
Control-
Year of Construction2012
Technology
Bending / folding
6 / 11

TruBend 7036
ManufacturerTrumpf
Control-
Year of Construction2015
Technology
Bending / folding
7 / 11

Schweißroboter WIG FD-V6
ManufacturerOTC
ControlFD11
Year of Construction2013
Technology
Robot weldingInert gas shielded arc welding (TIG)
8 / 11
Rasacut SC 3000
ManufacturerRSA
Control-
Year of Construction2015
9 / 11
MD4
ManufacturerCosta
Year of Construction2015
10 / 11

Flächenschleifanlage mit Kantenverrundung
ManufacturerTimeSavers RB42
Year of Construction2022
11 / 11

Trumpf TruLaser 5030
ManufacturerTrumpf
Year of Construction2022
Technology
Laser cutting 2D
9 Parts
Laser cutting 2D2
Tool building1
Laser cutting, tube & section2
Inert gas shielded arc welding (MIG/MAG)3
11 Machinery
Laser cutting 2D3
Punching / nibbling1
Combined forming laser cutting / punching1
Laser cutting, tube & section1
Bending / folding3
Robot welding1
Inert gas shielded arc welding (TIG)1
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