staude Kunststofftechnik GmbH

Germany, 34513 Waldeck

Overview

About staude Kunststofftechnik GmbH

Who we are

We are a company for plastic injection molding and tool, based in Waldeck, Waldeck-Frankenberg district, North Hesse. A high quality, flexibility and customer orientation characterize our thoughts and actions in daily work. In a partnership characterized by openness and atmosphere we provide the conditions for a promising cooperation as our customers or suppliers. Besides its economic mutual understanding and the perception of viability is the basis for achieving our common goals. Plastic Injection Mould On our injection molding machines, we are currently manufacturing products of 0.1 g to 2000 g The parts produced are for many of the major auto parts and automobile manufacturers. Including complete assemblies, molded-in metal inserts and spare parts are manufactured for this market. We also produce many other areas, such as for buses and trains, the lighting industry, the office furniture industry, consumer goods industry, plant, etc. Manufacturing process In addition to the normal single-component with more than 50 different materials we provide for series production also TSG, 2-component injection molding (TSG and fixed component) and ultrasonic welding to. Thermoplastic foam (TSF) For cost-effective, thick-walled and distortion-free moldings as housing or machine covers to TSG offers. In this method, the TSG-molded parts in the core has a foam structure and the outer unit is compact. the advantage is a significant weight savings at almost the same bending strength and stiffness. 2-component injection molding (TSG and hard component) In this process, we combine the advantages of the TSG-method with which the normal injection molding.Components, which in certain areas must consist of non-cellular material for strength or for other reasons and should be foamed in some areas of weight or wall thickness reasons are manufactured by us for this 2-component process. Toolmaking In our tool we create injection molds up to a size of approx 1000x630x630 mm. The requirements for the products and the resulting reactions ranging from sample tools on tools for small quantities to tools with a corresponding number of mold cavities for millions of units. CAD and CAM For the realization of part and tool designs is us with the Cimatron E - software the right CAD and CAM tool available. The CAM programs for CNC milling are also created in our house. The data exchange can be done in various formats, anda STEP, IGES, DXF, DWG, and STL. Injection molds Requirements for injection molding tools are diverse. Whether multi-slide or core pulls with hot runner, with highly polished surfaces or graining, please contact us. We realize your claims. CNC milling In addition to the construction of injection molding tools, we realize 3D milling work on our CNC milling machine DMU 80T with traverse of 880x630x630 mm and 12,000 rev / min spindle speed. The maximum weight for individual components is 500 kg. Product summary Tray, electronics housing, box with screw, tool - mold plate, roller rail, rail, recessed handle made of organic plastic sealing ball, fl...

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Waldeck, Germany

Member since 2006

Employees10 - 20

Certificates2

Turnover< 1 Mil.

Year of foundation2003

Competencies

Technologies

Mould construction

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Injection moulds	—	10–1,000 mm	10–800 mm	10–630 mm	—	0–1,200 kg	—
Foam molds	—	10–1,000 mm	10–630 mm	10–630 mm	—	0–800 kg	—
Squeeze moulds	—	10–1,000 mm	10–630 mm	10–630 mm	—	0–800 kg	—

Injection Moulding, Extruding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Injection moulding	200–10,000,000	1–800 mm	1–700 mm	1–400 mm	—	0–2 kg	—
Injection-mould around inserts	200–10,000,000	1–800 mm	1–700 mm	1–200 mm	—	0–2 kg	—
Multi component injection moulding	1–10,000 k	2–300 mm	2–200 mm	2–200 mm	from 0 mm	0–0.2 kg	from 0 mm
Foaming	200–10,000,000	3–800 mm	3–700 mm	3–400 mm	—	—	—

Assembly

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Mechanical assembly	—	—	—	—	—	0–150 kg	—
Electromechanical assembly	—	—	—	—	—	0–150 kg	—

Measuring & Testing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Measuring / testing	—	1–1,000 mm	1–1,000 mm	1–1,000 mm	1–750 mm	0–250 kg	—

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Milling	1–100,000	250–1,000 mm	200–750 mm	10–600 mm	from 0 mm	0–600 kg	from 0 mm
Form milling (3 D)	1–100,000	250–1,000 mm	200–750 mm	10–600 mm	—	0–600 kg	—

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Ultrasonic welding	100–1,000,000	10–200 mm	10–200 mm	from 0 mm	from 0 mm	from 0 kg	1–10 mm

Materials

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticElastomersGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Cast metals

Cast steelCast iron

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Heavy metals

Copper and copper alloys

Industries

Railway and rail vehicles industryChemical industryHydraulic and pneumatic industryAir conditioning, refrigeration and ventilation industryAerospace and aviation industryMedical technologyMachine tool manufacturingBuilding, agricultural and forestry machinery manufacturingMechanical engineeringPackaging industrySpecial purpose machinery manufacturingPrecision engineering, mechatronics and opticsPower generation and transmission industryPaper and printing machinery industryInformation technology (hardware)Drive and gear engineeringAutomotive and vehicle constructionFurniture industryMilitary engineeringLighting industryConstruction and architectural suppliesFittings engineeringTelecommunication industryElectrical industry

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