

Overview
About SYKATEC GmbH
Who we are
SYKATEC Systeme (Systems), Komponenten (Components), Anwendungstechnologie (Applications Technology) GmbH & Co. KG started business as an independent company on 1 April 2001. Our 310 members of staff are fast, efficient and flexible in dealing with customer requirements. We do not only manufacture products to order on a sub-contract basis, but also aim to be reliable partners for our customers - from development of parts to production and ultimately to the logistic challenge of putting parts at your disposal. Put us to the test - we look forward to the challenge. Our Services * Heat sink processing * Sheet metal forming * Component manufacture * Cable packing Convince yourself of a production department worth inspection and testing. After all, SYKATEC is certified with regard to its quality and environmental management system in accordance with DIN EN ISO 9001 and 14001. We also hold a welding licence for rail vehicles and rail vehicle parts in accordance with DIN 6700 Part 2 Class C2. The German Federal Railway´s (DB) directive 951 "Quality assurance for welding of rail vehicles and their components" is applied to orders placed by the DB. SYKATEC´s management system is aimed at constant improvement. The goal is to increase the quality of our products and processes, thus always assuring your, the customer´s safety.
1 / 5

2 / 5

3 / 5

4 / 5

5 / 5

Erlangen, Germany
Member since 2001
Employees200 - 500
Certificates5
Turnover50 - 100 Mil.
Year of foundation2001
Competencies
Technologies
Assembly
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Mechanical assembly | from 0 mm | from 0 mm | from 0 mm | from 0 mm | 0–150 kg | from 0 mm |
Electromechanical assembly | — | — | — | — | 0–300 kg | — |
Industrial / On-site-assembly | — | — | — | — | 0–100 kg | — |
Cable Preparation
| Technologies | Diameter |
|---|---|
Cable preparation | 1–25 mm |
Machining (Extruded Profiles)
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Machining of extruded sections | from 0 mm | 10–750 mm | 4–700 mm | from 0 mm | 0–150 kg | from 0 mm |
Sheet Metal Processing
| Technologies | Lotsize | Length | Width | Height | Weight | Material thickness |
|---|---|---|---|---|---|---|
Laser cutting 2D | 50–5,000 | 20–2,585 mm | 10–1,370 mm | — | 0–500 kg | 0.5–8 mm |
Bending / folding | 1–10,000 | 20–3,000 mm | — | — | — | 0.5–8 mm |
Punching / nibbling | 50–50,000 | 1–2,585 mm | 1–1,370 mm | — | 0–200 kg | 0.5–8 mm |
Combined forming laser cutting / punching | 50–10,000 | 20–2,585 mm | 20–1,370 mm | — | 0–200 kg | 0.5–8 mm |
Laser cutting, tube & section | 1–100 | 10–2,000 mm | 10–500 mm | 10–500 mm | — | 2–50 mm |
Plate straightening | 1–1,000 | — | 100–2,500 mm | — | — | 1–6 mm |
Welding
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Inert gas shielded arc welding (MIG/MAG) | 1–20 | 100–5,000 mm | 100–3,000 mm | 50–800 mm | — | 0–1,500 kg | — |
Inert gas shielded arc welding (TIG) | 1–20 | 100–5,000 mm | 100–3,000 mm | 50–800 mm | — | 0–1,500 kg | — |
Laser-beam welding | 1–100 | 10–1,000 mm | 10–1,000 mm | 10–500 mm | 10–1,400 mm | 0–300 kg | — |
Spot welding | 1–100 | — | — | — | — | — | 2–6 mm |
Soldering | 1–20 | 100–2,000 mm | 100–1,000 mm | 20–500 mm | 10–55 mm | 0–100 kg | — |
Friction stir welding | 1–100 | 20–1,000 mm | — | — | — | — | — |
Jigmaking
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Drilling / milling jigs | 20–2,900 mm | 20–500 mm | 5–500 mm | 0–150 kg |
Gauges | 20–2,900 mm | 20–500 mm | 20–550 mm | 0–150 kg |
Measuring / testing jigs | 20–2,000 mm | 20–1,000 mm | 20–500 mm | 0–100 kg |
Assembly jigs | 20–1,500 mm | 20–500 mm | 20–500 mm | 0–100 kg |
Welding jigs | 50–5,000 mm | 50–2,500 mm | 50–800 mm | 0–200 kg |
Clamping devices | 50–5,000 mm | 50–2,000 mm | 50–600 mm | 0–500 kg |
Measuring & Testing
| Technologies | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|
Measuring / testing | 20–5,000 mm | 20–2,500 mm | 10–800 mm | 10–3,700 mm | 0–3,000 kg |
Welded constructions / Structural Steelwork
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Welded constructions (weldments) | 100–5,000 mm | 100–3,000 mm | 100–1,000 mm | 0–1,000 kg |
Machine frames / bases / racks | 100–5,000 mm | 100–3,000 mm | 100–800 mm | 0–1,000 kg |
Milling
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Milling | 50–50,000 | 20–2,940 mm | 20–750 mm | 20–710 mm | — | — |
5-axis milling machines | 20–1,000 | 20–800 mm | 20–650 mm | 20–650 mm | — | — |
Form milling (3 D) | 100–50,000 | 20–2,940 mm | 20–750 mm | 20–710 mm | — | — |
Full-range milling (including turning) | 10–100 | 20–500 mm | 20–500 mm | 20–500 mm | 10–500 mm | — |
HSC milling | 50–50,000 | 20–2,940 mm | 20–750 mm | 20–710 mm | — | 0–150 kg |
Surface Treatment
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Electroplating | 1–200 | 10–2,000 mm | 10–1,000 mm | 1–100 mm | — | 0–100 kg | — |
Powder coating | 50–1,000 | 20–7,000 mm | 10–2,000 mm | 10–3,000 mm | — | 0–1,000 kg | — |
Rotofinishing, barrel finishing | 1–100 | 20–200 mm | 20–150 mm | 5–50 mm | — | — | — |
Parts cleaning/degreasing | — | 100–5,000 mm | 100–3,000 mm | 100–1,000 mm | — | 0–1,000 kg | — |
Sand blasting | 1–20 | 100–5,000 mm | 100–2,500 mm | 100–1,000 mm | — | 0–1,000 kg | — |
Spray-painting | 10–500 | 1,000–7,000 mm | 100–2,500 mm | 100–2,000 mm | — | 0–1,000 kg | — |
Chrome-plating | 1–500 | 10–50 mm | 10–100 mm | 2–30 mm | — | 0–0.5 kg | — |
Nickel plating | 1–100 | 20–2,000 mm | 20–500 mm | 2–10 mm | — | 0–30 kg | — |
Galvanizing | 1–100 | 100–2,000 mm | 20–1,000 mm | 2–400 mm | 20–80 mm | 0–200 kg | 1–10 mm |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Drilling / threading / tapping | 50–50,000 | 20–2,940 mm | 20–750 mm | 20–710 mm | 0–150 kg |
Labelling / marking
| Technologies | Lotsize | Length | Width | Height | Diameter |
|---|---|---|---|---|---|
Laser marking / Laser inscription | 1–100 | 10–400 mm | 10–200 mm | 1–20 mm | 10–100 mm |
Screen printing | 1–100 | 20–2,500 mm | 20–1,250 mm | 20–100 mm | — |
Marking | 1–200 | 100–2,500 mm | 100–1,250 mm | 1–8 mm | 2–10 mm |
Pad printing | 1–200 | 20–300 mm | 20–200 mm | — | — |
Materials
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Plastics/synthetic materials
ThermoplasticsThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materials
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Cast metals
Cast steelCast iron
Precious metals
Other precious metals
Industries
Office machinery and suppliesBuilding, agricultural and forestry machinery manufacturingAutomotive and vehicle constructionMachine tool manufacturingPaper and printing machinery industryFurniture industryMilitary engineeringMeasurement and control technique, laboratory equipmentAutomation and control engineeringBoiler, container and tank construction Telecommunication industryMechanical engineeringPackaging industryMedical technologyElectrical industryConstruction and architectural suppliesShipbuilding industryHydraulic and pneumatic industryChemical industrySpecial purpose machinery manufacturingAerospace and aviation industryPower generation and transmission industryMining and tunnel engineeringPrecision engineering, mechatronics and opticsPlant engineering and constructionLighting industryRailway and rail vehicles industryAir conditioning, refrigeration and ventilation industryClean room technologyInformation technology (hardware)Drive and gear engineeringApparatus engineeringFittings engineeringHousehold appliance industry
Certificates
ISO 9001:2015
ISO 14001
OHSAS 18000
DIN EN ISO 3834
EN 15085
Parts & Machines
Parts (9)
1 / 9

Gehäuseteil
TechnologyCombined forming laser cutting / punching
MaterialStructural steel
Lotsize200
ComplexityLow
IndustriesElectrical industry
DescriptionVerzinktes Stahlblech mit kombinierter Stanz-Laserbearbeitung. Prägungen und Durchzüge mit geformten Gewinden
2 / 9

Fräs-Schweißkomponente
TechnologyForm milling (3 D)
MaterialStainless steel (rust-proof V4A)
Lotsize20
ComplexityMedium
3 / 9

Kühldose
TechnologyMilling
MaterialAluminium and aluminium alloys
Lotsize1000
ComplexityMedium
IndustriesPower generation and transmission industry
DescriptionFräsen von ineinander gedrehten Kühlschnecken. Diese werden mit unter Vacuum verlöteten Deckeln verschlossen. Hohe Anforderungen an Dichtheit und Ebenheit.
4 / 9

Stromschiene
TechnologyPunching / nibbling
MaterialCopper and copper alloys
Lotsize1000
ComplexityMedium
IndustriesElectrical industry
DescriptionStromschiene für Sicherungseinschub
5 / 9

Kabelbaum Bahnstromrichter
TechnologyCable preparation
Lotsize500
ComplexityMedium
IndustriesElectrical industry
DescriptionGefertigter und geprüfter Kabelbaum mit ca. 1500 Anschlusspunkten.
6 / 9

Laserschweißen Gehäuse
TechnologyLaser-beam welding
MaterialStainless steel (rust-proof V2A)
Dimensions
Diameter500 mm
Weight12 mm
Height700 mm
Length800 mm
Width500 mm
Lotsize0
ComplexityMedium
IndustriesElectrical industry
DescriptionHerstellung von Präzisionsteilen zum Laserschweißen.
7 / 9

Stromschienen
TechnologyPunching / nibbling
MaterialCopper and copper alloys
Lotsize0
ComplexityLow
IndustriesElectrical industry
DescriptionStromschienen sind vor der Galvanik sorgfältig zu entgraten.
8 / 9

Fräs-Schweißkomponente
TechnologyForm milling (3 D)
MaterialStainless steel (rust-proof V4A)
Lotsize5
ComplexityMedium
IndustriesApparatus engineering
DescriptionKombinierte Fräs- und Schweißbearbeitung im Wechsel
9 / 9

Schweißkomponente für Traktionsstromrichter
TechnologyInert gas shielded arc welding (MIG/MAG)
MaterialStructural steel
Lotsize100
ComplexityMedium
IndustriesRailway and rail vehicles industry
DescriptionDie engen Toleranzen der Leichtbau-Komponente werden beim Schweißen erzeugt, keine mechanische Nacharbeit.
Machinery (11)
1 / 11

GROB G 552
ManufacturerGrob
ControlSinumerik 840 D
Year of Construction2020
Technology
5-axis milling machinesHSC millingMillingDrilling / threading / tappingForm milling (3 D)Full-range milling (including turning)
2 / 11

DMU 80 eVo
ManufacturerDMG Mori
ControlSinumerik 840 D
Year of Construction2013
Technology
Full-range milling (including turning)MillingForm milling (3 D)Drilling / threading / tappingHSC milling
3 / 11

VSC 3-M
ManufacturerAXA
ControlSinumerik 840 D
Year of Construction2001
Technology
Drilling / threading / tappingForm milling (3 D)MillingHSC milling
4 / 11

Chiron Mill 2000
ManufacturerChiron
ControlSinumerik 840 D
Year of Construction2009
Technology
HSC millingMillingDrilling / threading / tappingForm milling (3 D)
5 / 11

Trumatic 6000L -1300
ManufacturerTRUMPF
ControlSinumerik 840D
Year of Construction2008
Technology
Combined forming laser cutting / punchingLaser cutting 2DPunching / nibbling
6 / 11

Trumatic 6000L -1300
ManufacturerTRUMPF
ControlSinumerik 840D
Year of Construction2005
Technology
Combined forming laser cutting / punchingPunching / nibblingLaser cutting 2D
7 / 11

TruPunch 5000 S12
ManufacturerTrumpf
ControlSinumerik 840
Year of Construction2015
Technology
Punching / nibbling
8 / 11

Trumabend 5130
ManufacturerTrumpf
ControlTrumpf
Year of Construction2014
Technology
Bending / folding
9 / 11

Trubend 5170
ManufacturerTrumpf
ControlTrumpf
Year of Construction2018
Technology
Bending / folding
10 / 11

Rippert
ManufacturerRippert
ControlSimatic S7
Year of Construction2005
Technology
Powder coating
11 / 11

Rippert
ManufacturerRippert
Control-
Year of Construction2006
Technology
Powder coating
9 Parts
Combined forming laser cutting / punching1
Form milling (3 D)2
Milling1
Punching / nibbling2
Cable preparation1
Laser-beam welding1
Inert gas shielded arc welding (MIG/MAG)1
11 Machinery
5-axis milling machines1
HSC milling4
Milling4
Drilling / threading / tapping4
Form milling (3 D)4
Full-range milling (including turning)2
Combined forming laser cutting / punching2
Laser cutting 2D2
Punching / nibbling3
Bending / folding2
Powder coating2
Contact
Are you a supplier?
Find perfectly matching requests.
Are you a buyer?
Submit your request.