SYKATEC GmbH

SYKATEC GmbH

DEGermany, 91056 Erlangen
SYKATEC GmbH logo

Overview

About SYKATEC GmbH

Who we are

SYKATEC Systeme (Systems), Komponenten (Components), Anwendungstechnologie (Applications Technology) GmbH & Co. KG started business as an independent company on 1 April 2001. Our 310 members of staff are fast, efficient and flexible in dealing with customer requirements. We do not only manufacture products to order on a sub-contract basis, but also aim to be reliable partners for our customers - from development of parts to production and ultimately to the logistic challenge of putting parts at your disposal. Put us to the test - we look forward to the challenge. Our Services * Heat sink processing * Sheet metal forming * Component manufacture * Cable packing Convince yourself of a production department worth inspection and testing. After all, SYKATEC is certified with regard to its quality and environmental management system in accordance with DIN EN ISO 9001 and 14001. We also hold a welding licence for rail vehicles and rail vehicle parts in accordance with DIN 6700 Part 2 Class C2. The German Federal Railway´s (DB) directive 951 "Quality assurance for welding of rail vehicles and their components" is applied to orders placed by the DB. SYKATEC´s management system is aimed at constant improvement. The goal is to increase the quality of our products and processes, thus always assuring your, the customer´s safety.
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Erlangen, Germany
Member since 2001
Employees200 - 500
Certificates5
Turnover50 - 100 Mil.
Year of foundation2001

Competencies

Technologies

Assembly

TechnologiesLengthWidthHeightDiameterWeightMaterial thickness
Mechanical assembly
from 0 mmfrom 0 mmfrom 0 mmfrom 0 mm0–150 kgfrom 0 mm
Electromechanical assembly
0–300 kg
Industrial / On-site-assembly
0–100 kg

Cable Preparation

TechnologiesDiameter
Cable preparation
1–25 mm

Machining (Extruded Profiles)

TechnologiesLengthWidthHeightDiameterWeightMaterial thickness
Machining of extruded sections
from 0 mm10–750 mm4–700 mmfrom 0 mm0–150 kgfrom 0 mm

Sheet Metal Processing

TechnologiesLotsizeLengthWidthHeightWeightMaterial thickness
Laser cutting 2D
50–5,00020–2,585 mm10–1,370 mm0–500 kg0.5–8 mm
Bending / folding
1–10,00020–3,000 mm0.5–8 mm
Punching / nibbling
50–50,0001–2,585 mm1–1,370 mm0–200 kg0.5–8 mm
Combined forming laser cutting / punching
50–10,00020–2,585 mm20–1,370 mm0–200 kg0.5–8 mm
Laser cutting, tube & section
1–10010–2,000 mm10–500 mm10–500 mm2–50 mm
Plate straightening
1–1,000100–2,500 mm1–6 mm

Welding

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Inert gas shielded arc welding (MIG/MAG)
1–20100–5,000 mm100–3,000 mm50–800 mm0–1,500 kg
Inert gas shielded arc welding (TIG)
1–20100–5,000 mm100–3,000 mm50–800 mm0–1,500 kg
Laser-beam welding
1–10010–1,000 mm10–1,000 mm10–500 mm10–1,400 mm0–300 kg
Spot welding
1–1002–6 mm
Soldering
1–20100–2,000 mm100–1,000 mm20–500 mm10–55 mm0–100 kg
Friction stir welding
1–10020–1,000 mm

Jigmaking

TechnologiesLengthWidthHeightWeight
Drilling / milling jigs
20–2,900 mm20–500 mm5–500 mm0–150 kg
Gauges
20–2,900 mm20–500 mm20–550 mm0–150 kg
Measuring / testing jigs
20–2,000 mm20–1,000 mm20–500 mm0–100 kg
Assembly jigs
20–1,500 mm20–500 mm20–500 mm0–100 kg
Welding jigs
50–5,000 mm50–2,500 mm50–800 mm0–200 kg
Clamping devices
50–5,000 mm50–2,000 mm50–600 mm0–500 kg

Measuring & Testing

TechnologiesLengthWidthHeightDiameterWeight
Measuring / testing
20–5,000 mm20–2,500 mm10–800 mm10–3,700 mm0–3,000 kg

Welded constructions / Structural Steelwork

TechnologiesLengthWidthHeightWeight
Welded constructions (weldments)
100–5,000 mm100–3,000 mm100–1,000 mm0–1,000 kg
Machine frames / bases / racks
100–5,000 mm100–3,000 mm100–800 mm0–1,000 kg

Milling

TechnologiesLotsizeLengthWidthHeightDiameterWeight
Milling
50–50,00020–2,940 mm20–750 mm20–710 mm
5-axis milling machines
20–1,00020–800 mm20–650 mm20–650 mm
Form milling (3 D)
100–50,00020–2,940 mm20–750 mm20–710 mm
Full-range milling (including turning)
10–10020–500 mm20–500 mm20–500 mm10–500 mm
HSC milling
50–50,00020–2,940 mm20–750 mm20–710 mm0–150 kg

Surface Treatment

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Electroplating
1–20010–2,000 mm10–1,000 mm1–100 mm0–100 kg
Powder coating
50–1,00020–7,000 mm10–2,000 mm10–3,000 mm0–1,000 kg
Rotofinishing, barrel finishing
1–10020–200 mm20–150 mm5–50 mm
Parts cleaning/degreasing
100–5,000 mm100–3,000 mm100–1,000 mm0–1,000 kg
Sand blasting
1–20100–5,000 mm100–2,500 mm100–1,000 mm0–1,000 kg
Spray-painting
10–5001,000–7,000 mm100–2,500 mm100–2,000 mm0–1,000 kg
Chrome-plating
1–50010–50 mm10–100 mm2–30 mm0–0.5 kg
Nickel plating
1–10020–2,000 mm20–500 mm2–10 mm0–30 kg
Galvanizing
1–100100–2,000 mm20–1,000 mm2–400 mm20–80 mm0–200 kg1–10 mm

Drilling / Sawing

TechnologiesLotsizeLengthWidthHeightWeight
Drilling / threading / tapping
50–50,00020–2,940 mm20–750 mm20–710 mm0–150 kg

Labelling / marking

TechnologiesLotsizeLengthWidthHeightDiameter
Laser marking / Laser inscription
1–10010–400 mm10–200 mm1–20 mm10–100 mm
Screen printing
1–10020–2,500 mm20–1,250 mm20–100 mm
Marking
1–200100–2,500 mm100–1,250 mm1–8 mm2–10 mm
Pad printing
1–20020–300 mm20–200 mm

Materials

Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Plastics/synthetic materials
ThermoplasticsThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materials
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Cast metals
Cast steelCast iron
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Precious metals
Other precious metals

Industries

Packaging industryChemical industryHydraulic and pneumatic industryShipbuilding industryElectrical industryConstruction and architectural suppliesHousehold appliance industryFittings engineeringApparatus engineeringDrive and gear engineeringMachine tool manufacturingMedical technologyPaper and printing machinery industryMechanical engineeringFurniture industryInformation technology (hardware)Automation and control engineeringMilitary engineeringMeasurement and control technique, laboratory equipmentAir conditioning, refrigeration and ventilation industryClean room technologyPrecision engineering, mechatronics and opticsRailway and rail vehicles industryLighting industryPlant engineering and constructionBoiler, container and tank construction Telecommunication industrySpecial purpose machinery manufacturingAerospace and aviation industryPower generation and transmission industryOffice machinery and suppliesMining and tunnel engineeringBuilding, agricultural and forestry machinery manufacturingAutomotive and vehicle construction

Certificates

ISO 9001:2015

ISO 14001

OHSAS 18000

DIN EN ISO 3834

EN 15085

Parts & Machines

Parts (9)

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Gehäuseteil
Gehäuseteil
TechnologyCombined forming laser cutting / punching
MaterialStructural steel
Lotsize200
ComplexityLow
IndustriesElectrical industry
DescriptionVerzinktes Stahlblech mit kombinierter Stanz-Laserbearbeitung. Prägungen und Durchzüge mit geformten Gewinden
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Fräs-Schweißkomponente
Fräs-Schweißkomponente
TechnologyForm milling (3 D)
MaterialStainless steel (rust-proof V4A)
Lotsize20
ComplexityMedium
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Kühldose
Kühldose
TechnologyMilling
MaterialAluminium and aluminium alloys
Lotsize1000
ComplexityMedium
IndustriesPower generation and transmission industry
DescriptionFräsen von ineinander gedrehten Kühlschnecken. Diese werden mit unter Vacuum verlöteten Deckeln verschlossen. Hohe Anforderungen an Dichtheit und Ebenheit.
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Stromschiene
Stromschiene
TechnologyPunching / nibbling
MaterialCopper and copper alloys
Lotsize1000
ComplexityMedium
IndustriesElectrical industry
DescriptionStromschiene für Sicherungseinschub
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Kabelbaum Bahnstromrichter
Kabelbaum Bahnstromrichter
TechnologyCable preparation
Lotsize500
ComplexityMedium
IndustriesElectrical industry
DescriptionGefertigter und geprüfter Kabelbaum mit ca. 1500 Anschlusspunkten.
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Laserschweißen Gehäuse
Laserschweißen Gehäuse
TechnologyLaser-beam welding
MaterialStainless steel (rust-proof V2A)
Dimensions
Height700 mm
Length800 mm
Weight12 mm
Width500 mm
Diameter500 mm
Lotsize0
ComplexityMedium
IndustriesElectrical industry
DescriptionHerstellung von Präzisionsteilen zum Laserschweißen.
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Stromschienen
Stromschienen
TechnologyPunching / nibbling
MaterialCopper and copper alloys
Lotsize0
ComplexityLow
IndustriesElectrical industry
DescriptionStromschienen sind vor der Galvanik sorgfältig zu entgraten.
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Fräs-Schweißkomponente
Fräs-Schweißkomponente
TechnologyForm milling (3 D)
MaterialStainless steel (rust-proof V4A)
Lotsize5
ComplexityMedium
IndustriesApparatus engineering
DescriptionKombinierte Fräs- und Schweißbearbeitung im Wechsel
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Schweißkomponente für Traktionsstromrichter
Schweißkomponente für Traktionsstromrichter
TechnologyInert gas shielded arc welding (MIG/MAG)
MaterialStructural steel
Lotsize100
ComplexityMedium
IndustriesRailway and rail vehicles industry
DescriptionDie engen Toleranzen der Leichtbau-Komponente werden beim Schweißen erzeugt, keine mechanische Nacharbeit.

Machinery (11)

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GROB G 552
GROB G 552
ManufacturerGrob
ControlSinumerik 840 D
Year of Construction2020
Technology
5-axis milling machinesFull-range milling (including turning)Form milling (3 D)Drilling / threading / tappingMillingHSC milling
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DMU 80 eVo
DMU 80 eVo
ManufacturerDMG Mori
ControlSinumerik 840 D
Year of Construction2013
Technology
MillingDrilling / threading / tappingHSC millingForm milling (3 D)Full-range milling (including turning)
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VSC 3-M
VSC 3-M
ManufacturerAXA
ControlSinumerik 840 D
Year of Construction2001
Technology
HSC millingForm milling (3 D)Drilling / threading / tappingMilling
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Chiron Mill 2000
Chiron Mill 2000
ManufacturerChiron
ControlSinumerik 840 D
Year of Construction2009
Technology
Form milling (3 D)HSC millingMillingDrilling / threading / tapping
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Trumatic 6000L -1300
Trumatic 6000L -1300
ManufacturerTRUMPF
ControlSinumerik 840D
Year of Construction2008
Technology
Punching / nibblingCombined forming laser cutting / punchingLaser cutting 2D
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Trumatic 6000L -1300
Trumatic 6000L -1300
ManufacturerTRUMPF
ControlSinumerik 840D
Year of Construction2005
Technology
Combined forming laser cutting / punchingLaser cutting 2DPunching / nibbling
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TruPunch 5000 S12
TruPunch 5000 S12
ManufacturerTrumpf
ControlSinumerik 840
Year of Construction2015
Technology
Punching / nibbling
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Trumabend 5130
Trumabend 5130
ManufacturerTrumpf
ControlTrumpf
Year of Construction2014
Technology
Bending / folding
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Trubend 5170
Trubend 5170
ManufacturerTrumpf
ControlTrumpf
Year of Construction2018
Technology
Bending / folding
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Rippert
Rippert
ManufacturerRippert
ControlSimatic S7
Year of Construction2005
Technology
Powder coating
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Rippert
Rippert
ManufacturerRippert
Control-
Year of Construction2006
Technology
Powder coating
9 Parts
Combined forming laser cutting / punching1
Form milling (3 D)2
Milling1
Punching / nibbling2
Cable preparation1
Laser-beam welding1
Inert gas shielded arc welding (MIG/MAG)1
11 Machinery
5-axis milling machines1
Full-range milling (including turning)2
Form milling (3 D)4
Drilling / threading / tapping4
Milling4
HSC milling4
Punching / nibbling3
Combined forming laser cutting / punching2
Laser cutting 2D2
Bending / folding2
Powder coating2

Contact

Location

Main locationFrauenauracher Str. 80, 91056 Erlangen, Germany
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Further locations91056 Erlangen
Bundesland: Bayern
Regierungsbezirk: Mittelfranken
Region: Erlangen, Kreisfreie Stadt

Company contact

Contact persons

SC
Sinem Caglar
SI
Sebastian Irovsky
MT
Marcel Thomisch
TH
Tabea Hinrichs
FG
Felix Glab

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