SYKATEC GmbH

Germany, 91056 Erlangen

Overview

About SYKATEC GmbH

Who we are

SYKATEC Systeme (Systems), Komponenten (Components), Anwendungstechnologie (Applications Technology) GmbH & Co. KG started business as an independent company on 1 April 2001. Our 310 members of staff are fast, efficient and flexible in dealing with customer requirements. We do not only manufacture products to order on a sub-contract basis, but also aim to be reliable partners for our customers - from development of parts to production and ultimately to the logistic challenge of putting parts at your disposal. Put us to the test - we look forward to the challenge. Our Services * Heat sink processing * Sheet metal forming * Component manufacture * Cable packing Convince yourself of a production department worth inspection and testing. After all, SYKATEC is certified with regard to its quality and environmental management system in accordance with DIN EN ISO 9001 and 14001. We also hold a welding licence for rail vehicles and rail vehicle parts in accordance with DIN 6700 Part 2 Class C2. The German Federal Railway´s (DB) directive 951 "Quality assurance for welding of rail vehicles and their components" is applied to orders placed by the DB. SYKATEC´s management system is aimed at constant improvement. The goal is to increase the quality of our products and processes, thus always assuring your, the customer´s safety.

Erlangen, Germany

Member since 2001

Employees200 - 500

Certificates5

Turnover50 - 100 Mil.

Year of foundation2001

Competencies

Technologies

Assembly

Technologies	Length	Width	Height	Diameter	Weight	Material thickness
Mechanical assembly	from 0 mm	from 0 mm	from 0 mm	from 0 mm	0–150 kg	from 0 mm
Electromechanical assembly	—	—	—	—	0–300 kg	—
Industrial / On-site-assembly	—	—	—	—	0–100 kg	—

Cable Preparation

Technologies	Diameter
Cable preparation	1–25 mm

Machining (Extruded Profiles)

Technologies	Length	Width	Height	Diameter	Weight	Material thickness
Machining of extruded sections	from 0 mm	10–750 mm	4–700 mm	from 0 mm	0–150 kg	from 0 mm

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Height	Weight	Material thickness
Laser cutting 2D	50–5,000	20–2,585 mm	10–1,370 mm	—	0–500 kg	0.5–8 mm
Bending / folding	1–10,000	20–3,000 mm	—	—	—	0.5–8 mm
Punching / nibbling	50–50,000	1–2,585 mm	1–1,370 mm	—	0–200 kg	0.5–8 mm
Combined forming laser cutting / punching	50–10,000	20–2,585 mm	20–1,370 mm	—	0–200 kg	0.5–8 mm
Laser cutting, tube & section	1–100	10–2,000 mm	10–500 mm	10–500 mm	—	2–50 mm
Plate straightening	1–1,000	—	100–2,500 mm	—	—	1–6 mm

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–20	100–5,000 mm	100–3,000 mm	50–800 mm	—	0–1,500 kg	—
Inert gas shielded arc welding (TIG)	1–20	100–5,000 mm	100–3,000 mm	50–800 mm	—	0–1,500 kg	—
Laser-beam welding	1–100	10–1,000 mm	10–1,000 mm	10–500 mm	10–1,400 mm	0–300 kg	—
Spot welding	1–100	—	—	—	—	—	2–6 mm
Soldering	1–20	100–2,000 mm	100–1,000 mm	20–500 mm	10–55 mm	0–100 kg	—
Friction stir welding	1–100	20–1,000 mm	—	—	—	—	—

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	20–2,900 mm	20–500 mm	5–500 mm	0–150 kg
Gauges	20–2,900 mm	20–500 mm	20–550 mm	0–150 kg
Measuring / testing jigs	20–2,000 mm	20–1,000 mm	20–500 mm	0–100 kg
Assembly jigs	20–1,500 mm	20–500 mm	20–500 mm	0–100 kg
Welding jigs	50–5,000 mm	50–2,500 mm	50–800 mm	0–200 kg
Clamping devices	50–5,000 mm	50–2,000 mm	50–600 mm	0–500 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	20–5,000 mm	20–2,500 mm	10–800 mm	10–3,700 mm	0–3,000 kg

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	100–5,000 mm	100–3,000 mm	100–1,000 mm	0–1,000 kg
Machine frames / bases / racks	100–5,000 mm	100–3,000 mm	100–800 mm	0–1,000 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	50–50,000	20–2,940 mm	20–750 mm	20–710 mm	—	—
5-axis milling machines	20–1,000	20–800 mm	20–650 mm	20–650 mm	—	—
Form milling (3 D)	100–50,000	20–2,940 mm	20–750 mm	20–710 mm	—	—
Full-range milling (including turning)	10–100	20–500 mm	20–500 mm	20–500 mm	10–500 mm	—
HSC milling	50–50,000	20–2,940 mm	20–750 mm	20–710 mm	—	0–150 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Electroplating	1–200	10–2,000 mm	10–1,000 mm	1–100 mm	—	0–100 kg	—
Powder coating	50–1,000	20–7,000 mm	10–2,000 mm	10–3,000 mm	—	0–1,000 kg	—
Rotofinishing, barrel finishing	1–100	20–200 mm	20–150 mm	5–50 mm	—	—	—
Parts cleaning/degreasing	—	100–5,000 mm	100–3,000 mm	100–1,000 mm	—	0–1,000 kg	—
Sand blasting	1–20	100–5,000 mm	100–2,500 mm	100–1,000 mm	—	0–1,000 kg	—
Spray-painting	10–500	1,000–7,000 mm	100–2,500 mm	100–2,000 mm	—	0–1,000 kg	—
Chrome-plating	1–500	10–50 mm	10–100 mm	2–30 mm	—	0–0.5 kg	—
Nickel plating	1–100	20–2,000 mm	20–500 mm	2–10 mm	—	0–30 kg	—
Galvanizing	1–100	100–2,000 mm	20–1,000 mm	2–400 mm	20–80 mm	0–200 kg	1–10 mm

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Weight
Drilling / threading / tapping	50–50,000	20–2,940 mm	20–750 mm	20–710 mm	0–150 kg

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–100	10–400 mm	10–200 mm	1–20 mm	10–100 mm
Screen printing	1–100	20–2,500 mm	20–1,250 mm	20–100 mm	—
Marking	1–200	100–2,500 mm	100–1,250 mm	1–8 mm	2–10 mm
Pad printing	1–200	20–300 mm	20–200 mm	—	—

Materials

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Plastics/synthetic materials

ThermoplasticsThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materials

Cast metals

Cast steelCast iron

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Precious metals

Other precious metals

Industries

Paper and printing machinery industryOffice machinery and suppliesPower generation and transmission industryAerospace and aviation industrySpecial purpose machinery manufacturingHydraulic and pneumatic industryChemical industryShipbuilding industryMechanical engineeringClean room technologyAir conditioning, refrigeration and ventilation industryPrecision engineering, mechatronics and opticsRailway and rail vehicles industryLighting industryHousehold appliance industryFittings engineeringApparatus engineeringDrive and gear engineeringPackaging industryMedical technologyElectrical industryConstruction and architectural suppliesPlant engineering and constructionInformation technology (hardware)Telecommunication industryBoiler, container and tank construction Machine tool manufacturingMining and tunnel engineeringFurniture industryMilitary engineeringMeasurement and control technique, laboratory equipmentAutomation and control engineeringAutomotive and vehicle constructionBuilding, agricultural and forestry machinery manufacturing

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