VIA Laser & Systemtechnik GmbH + Co. KG

Germany, 98527 Suhl

Overview

About VIA Laser & Systemtechnik GmbH + Co. KG

Who we are

Based in the southern part of Thuringia, VIA Laser & Systemtechnik GmbH + Co. KG is a modern service company that focuses on laser material processing and assembly production. Within the frameworks of VIA – "Verbund Innovativer Automobilzulieferer" (Joint Innovative Automotive Suppliers) we offer industry-specific solutions that vary from unique workpieces to batch production, principally in the mechanical engineering and automotive industry as well as in the fields of precision and plant engineering. 2D laser cutting, 3D laser cutting, Laser tube processing: • formed sheet metal parts for almost all applications • high complexity of processing due to 5 axes concept • cutting of punching, bending and deep-drawn parts as well as of prototypes • body sheet metals and cladding panels • formed tube and profile parts Laser welding: • production of tailored blanks • high welding speed • low distortion connection • beam power of up to 5kW • systematic manipulation of welding pool in difficult-to-weld materials due to filler materials Tube bending: • Bending round tubes from Dmin = 20 mm / Dmax 70 x 2 • Bending profiles, rectangular and flat oval tubes • Bending radii from 1.5 - 3 x D to 180° CAD construction und development: • laser compatible construction • programming in 2D / 3D / tube • 2D and 3D CAD / CAM module • data transfer from DXF, MI, IGES, STEP, VDA and CATIA Assemblies: • complete processing of workpieces and assemblies • CNC trimming of widths up to 3m • installation and packaging Welding technology: • robot welding MIG / MAG / TIG • conventional welding MIG / MAG / TIG • resistance spot welding • bolt welding Metal cutting processes: • sawing • turning • milling • drilling • thread cutting Surface treatment: • grinding / brushing / blasting • washing • powder coating • electropolishing

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Suhl, Germany

Member since 2001

Employees20 - 50

Certificates4

Turnover5 - 10 Mil.

Year of foundation1998

Marketing documents

DIN EN ISO 9001 2008

Competencies

Technologies

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Diameter	Weight	Material thickness
Welded constructions (weldments)	10–5,000 mm	10–3,000 mm	10–3,000 mm	from 0 mm	0–1,500 kg	from 0 mm
Machine frames / bases / racks	10–5,000 mm	10–3,000 mm	10–3,000 mm	from 0 mm	0–1,500 kg	from 0 mm

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Laser cutting 2D	1–50,000	1–3,000 mm	1–1,500 mm	—	—	0–900 kg	1–25 mm
Laser cutting 3D	1–50,000	1–3,000 mm	1–1,500 mm	1–500 mm	—	0–500 kg	1–20 mm
Laser cutting, tube & section	5–100 k	150–6,500 mm	15–150 mm	15–150 mm	15–150 mm	0–50 kg	1–8 mm
Shearing (rectangular blank/strip)	5–1,000	from 0 mm	from 0 mm	from 0 mm	from 0 mm	from 0 kg	0.5–10 mm

Assembly

Technologies	Length	Width	Height	Diameter	Weight	Material thickness
Mechanical assembly	from 0 mm	from 0 mm	from 0 mm	from 0 mm	0–150 kg	from 0 mm

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	1–3,000 mm	1–1,500 mm	1–1,500 mm	0.1–3,000 mm	0–500 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Anodizing	10–50,000	1–1,000 mm	1–1,000 mm	1–200 mm	—	0–20 kg	—
Electropolishing	10–50,000	20–500 mm	20–500 mm	20–500 mm	—	—	—
Powder coating	1–5,000	1–2,000 mm	1–2,000 mm	1–2,000 mm	from 0 mm	0–750 kg	from 0 mm
Galvanizing	10–50,000	1–3,000 mm	1–1,500 mm	1–25 mm	1–1,500 mm	0–900 kg	1–25 mm

Pipe & Tube Manufacturing

Technologies	Lotsize	Length	Diameter	Material thickness
Pipe bending	10–100 k	300–4,000 mm	20–70 mm	300–4,000 mm

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–500	100–2,500 mm	100–1,500 mm	100–1,500 mm	1–600 mm	0–1,000 kg	1–250 mm
Inert gas shielded arc welding (TIG)	1–500	100–2,500 mm	100–1,500 mm	100–1,500 mm	1–600 mm	0–1,000 kg	1–250 mm
Laser-beam welding	1–50,000	1–3,000 mm	1–1,500 mm	1–500 mm	1–600 mm	0–500 kg	—
Robot welding	10–50,000	100–2,000 mm	100–1,200 mm	100–1,200 mm	from 0 mm	0–1,000 kg	from 0 mm

Milling

Technologies	Lotsize	Length	Width	Height	Weight
Milling	1–20	10–250 mm	10–250 mm	10–250 mm	0–250 kg
Form milling (3 D)	1–20	10–250 mm	10–250 mm	10–250 mm	0–250 kg
HSC milling	1–20	10–250 mm	10–250 mm	10–250 mm	0–250 kg

Materials

Non-metal inorganic materials

CeramicsGlassConcreteCast mineralsGraphite

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Natural materials

Wood/timberRock

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Cast metals

Cast steelCast iron

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Sintered materials

Metal powder for formed partsMetal powder for hard metal

Plastics/synthetic materials

ThermoplasticsThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)

Precious metals

SilverGoldPlatinumOther precious metals

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)CarbideSilicium

Industries

Apparatus engineeringBuilding, agricultural and forestry machinery manufacturingMachine tool manufacturingPackaging industryMedical technologyAerospace and aviation industryInformation technology (hardware)Fittings engineeringTelecommunication industryMechanical engineeringLighting industryFurniture industryChemical industryMilitary engineeringBoiler, container and tank construction Precision engineering, mechatronics and opticsMeasurement and control technique, laboratory equipmentPlant engineering and constructionAutomotive and vehicle constructionRailway and rail vehicles industryElectrical industrySpecial purpose machinery manufacturingPaper and printing machinery industryAir conditioning, refrigeration and ventilation industryPower generation and transmission industry

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