
Overview
About Vorrichtungsbau Giggel GmbH
Who we are
Due to the wide range of production the Giggel GmbH is a competent supplier to the automotive industry and manufactures for the prototype development of all metal and plastics processing industries. Quality, high flexibility, short delivery times, as well as innovative manufacturing processes set us apart. Our ranges include: • Prototyping / Low Volume Production • Construction (Pro Engineer / Catia) • Programming (Tebis / Work-NC / TruTops) Mechanical processing: • Machining of aluminum, steel, stainless steel and light metal alloys • 3-axis / 5-axis / 5-axis simultaneous milling / CNC turning Forming: • /font
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Bösdorf (Oebisfelde-Weferlingen), Germany
Member since 2009
Employees50 - 100
Certificates3
Turnover5 - 10 Mil.
Year of foundation1998
Marketing documents
Competencies
Technologies
Pipe & Tube Manufacturing
| Technologies | Lotsize | Length | Diameter |
|---|---|---|---|
Pipe bending | 1–10,000 | 30–3,000 mm | 3–90 mm |
Pipe forming | 1–10,000 | 30–3,000 mm | 3–90 mm |
Sheet Metal Processing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Laser cutting 2D | 1–10,000 | 1–3,750 mm | 1–1,250 mm | from 0 mm | from 0 mm | 0–2,000 kg | 0.1–8 mm |
Laser cutting 3D | 1–10,000 | 1–3,000 mm | 1–1,000 mm | 1–700 mm | from 0 mm | 0–2,000 kg | 0.1–8 mm |
Bending / folding | 1–5,000 | 10–3,000 mm | — | — | — | — | 0.1–12 mm |
Laser cutting, tube & section | 1–5,000 | 1–1,500 mm | 1–4,000 mm | 1–1,000 mm | 1–120 mm | 0–5,000 kg | 0.1–12 mm |
Oxyacetylene cutting | — | — | — | — | — | — | — |
Welded constructions / Structural Steelwork
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Welded constructions (weldments) | 1–5,000 mm | 1–2,500 mm | 1–2,500 mm | 0–2,500 kg |
Machine frames / bases / racks | 1–5,000 mm | 1–2,500 mm | 1–2,500 mm | 0–2,500 kg |
Turning
| Technologies | Lotsize | Length | Diameter |
|---|---|---|---|
Turning | 1–1,000 | 1–800 mm | 1–500 mm |
Full-range turning (including milling) | 1–1,000 | 1–800 mm | 1–500 mm |
Centering / end facing | 1–1,000 | 3–120 mm | 3–120 mm |
Welding
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Inert gas shielded arc welding (MIG/MAG) | 1–500 | 1–2,000 mm | 1–1,000 mm | 1–1,000 mm | 6–500 mm | 0–20 kg | 0.5–20 mm |
Inert gas shielded arc welding (Plasma) | 1–500 | 1–2,000 mm | 1–1,000 mm | 1–1,000 mm | 6–500 mm | 0–20 kg | 0.5–20 mm |
Inert gas shielded arc welding (TIG) | 1–500 | 1–2,000 mm | 1–1,000 mm | 1–1,000 mm | 6–500 mm | 0–20 kg | 0.5–20 mm |
Laser-beam welding | 1–10,000 | 1–3,000 mm | 1–1,000 mm | 1–700 mm | 1–1,000 mm | 0–2,000 kg | from 0 mm |
Spot welding | 1–500 | — | — | — | — | — | 0.1–2 mm |
Soldering | 1–500 | 0.5–100 mm | 0.5–500 mm | 0.5–500 mm | 0.5–3 mm | 0–15 kg | — |
Mould construction
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Injection moulds | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Modelmaking | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–750 kg |
Squeeze moulds | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Vacuum deep-drawing moulds | — | — | — | — |
Jigmaking
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Drilling / milling jigs | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Measuring / testing jigs | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Assembly jigs | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Welding jigs | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Clamping devices | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Measuring & Testing
| Technologies |
|---|
Measuring / testing |
Assembly
| Technologies |
|---|
Mechanical assembly |
Cutting dies / deep drawing dies
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Follow-on composite tools | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Deep-drawing dies | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | 0–1,500 kg |
Die replacement / wearing part manufacturing | — | — | — | — |
Sheet Metal Forming (Stamping, Deep-drawing)
| Technologies | Lotsize |
|---|---|
Deep-drawing | 1–5,000 |
Plate rolling / bending | — |
Heat Treatment
| Technologies |
|---|
Flame-hardening |
Induction hardening |
Milling
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Milling | 1–1,000 | 1–800 mm | 1–1,350 mm | 1–700 mm | 0–2,500 kg |
5-axis milling machines | 1–1,000 | 1–1,200 mm | 1–2,200 mm | 1–2,800 mm | 0–5,000 kg |
Form milling (3 D) | 1–1,000 | 1–1,200 mm | 1–2,200 mm | 1–2,800 mm | 0–5,000 kg |
HSC milling | 1–1,000 | 1–500 mm | 1–700 mm | 1–900 mm | 0–1,000 kg |
Additive Manufacturing
| Technologies |
|---|
3D printing (general) |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter |
|---|---|---|---|---|---|
Sawing | 1–100 | 10–6,000 mm | 10–270 mm | 10–270 mm | 10–270 mm |
Finishing
| Technologies |
|---|
Shot blasting |
Surface Treatment
| Technologies |
|---|
Spray-painting |
Materials
Cast metals
Cast steelCast iron
Sintered materials
Metal powder for formed partsMetal powder for hard metal
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Advanced Materials
Carbide
Plastics/synthetic materials
Acrylic (PMMA)Carbon fibre-reinforced plastic
Industries
Drive and gear engineeringAutomotive and vehicle constructionMilitary engineeringMechanical engineering
Certificates
ISO 9001:2008
DIN EN 1090
DIN 18800-7:2008 Class A-C (minor welding cert.)
Parts & Machines
Parts (12)
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Wellen, Flanschscheiben
DescriptionWerkstoffe: Messing, Edelstahl
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Kettenräder, Mitnehmerscheiben, Trichter, Tankfüllstutzen
DescriptionWerkstoffe: Aluminium, Stahl, Edelstahl
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Zylinderkopfbearbeitung
Descriptionfür Prüfstände, Brennraumoptimierung, Einspritzung, Mess-Systeme
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Fräsen von Kolben
Descriptionzur Leistungssteigerung
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Gussteilbearbeitung
DescriptionWerkstoffe: Sand-, Kokillen- und Druckguss
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Schwenklager
DescriptionWerkstoff: 1.5231
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Schlauchanschluss
DescriptionWerkstoff: 3.3535
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Rotor für Gasarmaturen
Description5-Achs-Simultan-Fräsen aus Vollmaterial
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Lenkgehäuse
DescriptionWerkstoff: 3.3535
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Nabe
DescriptionWerkstoff: 1.7225
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Zuschnitt 2D-Teile
Description4000 x 1500 mm<br>
Stahl 12 mm<br>
Aluminium 8 mm<br>
Edelstahl 8 mm<br>
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Zuschnitt 3D-Teile
Description3500 x 1000 x 750 mm
Machinery (18)
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TLC 7040
ManufacturerTRUMPF
ControlSIN 840
Year of Construction2009
Technology
Laser-beam weldingLaser cutting 3DLaser cutting, tube & section
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TruLaser1030
ManufacturerTrumpf
ControlB&R ARNC0
Year of Construction2013
Technology
Laser cutting 2D
3 / 18

Trubend 7036
ManufacturerTrumpf
ControlSiemens Sinumerik 840D
Year of Construction2012
Technology
Bending / folding
4 / 18

Trubend 5085
ManufacturerTrumpf
ControlSimens Sinumerik 840
Year of Construction2013
Technology
Bending / folding
5 / 18

UCP 600
ManufacturerMikron
ControliTNC530 / S840D
Year of Construction2003
Technology
MillingForm milling (3 D)
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E30
ManufacturerWeiler
Control810D
Technology
Turning
7 / 18

UCP 710
ManufacturerMikron
ControliTNC530 / S840D
Technology
MillingForm milling (3 D)
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C30
ManufacturerHermle
ControliTNC530 / S840D
Technology
MillingForm milling (3 D)
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Tubotron 50 E
ManufacturerTracto Technik
Control-
Year of Construction2002
Technology
Pipe bending
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CTX 310
ManufacturerDMG
ControlHeidenhain Plus IT
Technology
Turning
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DMU 50T
ManufacturerDMG
ControlHeidenhain MILL PLUS
Technology
MillingForm milling (3 D)
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UCP 1350
ManufacturerMikron
ControliTNC530 / S840D
Technology
MillingForm milling (3 D)
13 / 18

VCE 1000
ManufacturerMikron
ControliTNC530 / S840D
Technology
Form milling (3 D)Milling
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VCE 800
ManufacturerMikron
ControlTNC 426
Technology
Milling
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CTX 300
ManufacturerDMG
ControlHeidenhain Plus IT
Technology
Turning
16 / 18

Tubotron 20 CNC
ManufacturerTracto Technik
Control-
Technology
Pipe bending
17 / 18

REB 632
ManufacturerTransfluid
Control-
Technology
Pipe bending
18 / 18

FP20
ManufacturerFinn Power
Control-
Technology
Pipe bending
12 Parts
18 Machinery
Laser-beam welding1
Laser cutting 3D1
Laser cutting, tube & section1
Laser cutting 2D1
Bending / folding2
Milling7
Form milling (3 D)6
Turning3
Pipe bending4
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