Walter Kern Werkzeugbau GmbH

Germany, 87629 Füssen

Overview

About Walter Kern Werkzeugbau GmbH

Who we are

The Walter Kern GmbH is a certified tool and fixture producer from the Allgäu and covers the entire process chain of metalworking. - CNC milling (5-axis) - HSC and Ultrasonic milling (5 axes) - CNC turning (with Y-axis and driven tools) - Wire and sink erosion - Flat, round, and profile grinding - Punching and bending - honing - saws - Sandblasting and glass beads - hardening - Assembly - Measure

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Füssen, Germany

Member since 2016

Employees20 - 50

Certificates1

Turnover1 - 5 Mil.

Year of foundation1973

Marketing documents

Aktuelle Maschinenliste

Competencies

Technologies

Cutting dies / deep drawing dies

Technologies	Length	Width	Height	Weight
Punching / Cutting tools	50–900 mm	50–600 mm	50–550 mm	0–500 kg
Follow-on composite tools	50–900 mm	50–600 mm	50–550 mm	0–500 kg
Fineblanking tools	50–900 mm	50–600 mm	50–550 mm	0–500 kg
Die replacement / wearing part manufacturing	—	—	—	—
Embossing / swage dies	50–900 mm	50–600 mm	50–550 mm	0–500 kg

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	5–1,000 mm	5–1,000 mm	5–1,000 mm	0–60 kg
Measuring / testing jigs	5–1,000 mm	5–1,000 mm	5–1,000 mm	0–60 kg
Assembly jigs	5–1,000 mm	5–1,000 mm	5–1,000 mm	0–60 kg
Welding jigs	5–1,000 mm	5–1,000 mm	5–1,000 mm	0–60 kg
Clamping devices	5–1,000 mm	5–1,000 mm	5–1,000 mm	0–60 kg

Turning

Technologies	Lotsize	Length	Diameter
Turning	1–1,000	5–950 mm	5–410 mm
Full-range turning (including milling)	1–1,000	5–850 mm	5–410 mm
Hard turning	1–1,000	5–950 mm	5–410 mm

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width	Material thickness
Punching / pressing (Out-of-tool)	from 100	3–900 mm	3–120 mm	0.3–20 mm

Etching and Spark Erosion

Technologies	Lotsize	Length	Width	Height	Weight
Spark erosion wire cutting	1–1,000	5–550 mm	5–350 mm	5–400 mm	0–60 kg
Spark erosion countersinking	1–1,000	5–350 mm	5–250 mm	5–300 mm	0–60 kg

Assembly

Technologies	Weight
Mechanical assembly	0–500 kg
Industrial / On-site-assembly	0–500 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	5–330 mm	5–500 mm	5–250 mm	5–330 mm	0–60 kg

Finishing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
External cylindrical grinding	1–1,000	5–650 mm	—	—	5–300 mm	0–60 kg	—
Internal cylindrical grinding	1–1,000	5–650 mm	—	—	5–300 mm	—	—
Circular honing - internal	1–1,000	5–140 mm	5–140 mm	5–140 mm	5–140 mm	0–60 kg	—
Belt grinding	1–1,000	—	5–500 mm	—	—	—	5–500 mm
Surface grinding machine	1–1,000	5–1,200 mm	5–500 mm	5–1,000 mm	—	0–60 kg	—
Shot blasting	1–1,000	5–550 mm	5–350 mm	5–250 mm	—	0–60 kg	—
Profile grinding	1–1,000	5–500 mm	5–200 mm	5–500 mm	5–200 mm	—	—

Mechanical Engineering

Technologies	Lotsize	Length	Width	Height	Weight
Mechanical engineering	1–3	100–3,000 mm	100–3,000 mm	100–3,000 mm	0–30,000 kg
Hydraulic engineering	1–3	100–3,000 mm	100–3,000 mm	100–3,000 mm	0–30,000 kg
Pneumatic engineering	1–3	100–3,000 mm	100–3,000 mm	100–3,000 mm	0–30,000 kg

Gear Making

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Cylindrical gear / spur gear	1–1,000	5–400 mm	—	—	5–350 mm	0–60 kg
Internal teeth	1–1,000	5–400 mm	—	—	5–350 mm	0–60 kg
Bevel gear wheel	1–1,000	5–400 mm	—	—	5–350 mm	0–60 kg
Sprocket (wheel)	1–1,000	5–400 mm	—	—	5–350 mm	0–60 kg
Cogged belt pulley	1–1,000	5–400 mm	—	—	5–350 mm	0–60 kg
Rack (toothed)	1–1,000	5–550 mm	5–350 mm	5–400 mm	5–350 mm	0–60 kg

Heat Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Flame-hardening	1–1,000	5–1,000 mm	5–1,000 mm	5–1,000 mm	5–1,000 mm	0–60 kg
Annealing	1–1,000	5–500 mm	5–300 mm	5–210 mm	5–210 mm	0–60 kg
Hardening	1–1,000	5–500 mm	5–300 mm	5–210 mm	5–210 mm	0–60 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Weight
Blacking	1–1,000	5–310 mm	5–200 mm	5–250 mm	0–60 kg
Parts cleaning/degreasing	1–10,000	5–850 mm	5–500 mm	5–150 mm	0–60 kg
Sand blasting	1–1,000	5–600 mm	5–600 mm	5–450 mm	0–60 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–1,000	5–1,080 mm	5–710 mm	5–710 mm	—	0–500 kg
5-axis milling machines	1–1,000	5–1,080 mm	5–710 mm	5–710 mm	—	0–500 kg
Form milling (3 D)	1–1,000	5–735 mm	5–650 mm	5–560 mm	—	0–500 kg
HSC milling	1–1,000	5–200 mm	5–200 mm	5–280 mm	—	0–60 kg
Ultrasonic milling	1–1,000	5–200 mm	5–200 mm	5–280 mm	—	0–60 kg
Engraver milling	1–1,000	5–1,080 mm	5–710 mm	5–710 mm	5–710 mm	0–500 kg

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Ultrasonic drilling	1–1,000	5–200 mm	5–200 mm	5–280 mm	—	0–60 kg
Sawing	1–1,000	5–400 mm	5–400 mm	5–800 mm	5–400 mm	—
Drilling / threading / tapping	1–1,000	5–1,080 mm	5–710 mm	5–710 mm	—	0–500 kg

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–1,000	5–300 mm	5–300 mm	5–300 mm	5–300 mm

Materials

Non-metal inorganic materials

CeramicsGlassCast mineralsGraphite

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)CarbideSilicium

Cast metals

Cast steelCast iron

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Plastics/synthetic materials

Acrylic (PMMA)High performance plasticThermosetsGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsNatural Fibre Composites (NFC)

Industries

Packaging industryPlant engineering and constructionElectrical industryMachine tool manufacturingMedical technologyAutomotive and vehicle constructionMechanical engineeringSpecial purpose machinery manufacturing