
Overview
About Zaron Präzisionsteile GmbH
Who we are
The Zaron precision parts Eberswalde GmbH is a company of the metalworking industry, was established in 2002 (slewing bearings through spin-off from the DRE / CON GmbH). By means of a new manufacturing process precision workpieces are individually manufactured according to the specifications and designs of our customers. This newly developed broaching method is patented and protected internationally. Our customers Our customers are mainly in the areas of safety equipment, instrumentation, tools, and electrical engineering. Furthermore, we manufacture for companies in the automotive industry and its suppliers. Toolmaking Our in-house tool is used not only for its own broaching tools and devices, but also stands our customers with appropriate capacity. Employee Zaron employs a highly motivated and qualified staff, who has many years of experience in sophisticated metalworking. Our innovative broaching method differs in many respects from the conventional spaces.The main difference is in the design of the tool. This consists of lined cutting plates, using shims gaps are created, each forming the chip chamber. All clamping stages are mounted in this way and connected by guide elements and fasteners to a stable Räumpaket. This simple geometrical construction of the cutting plates enables easy resharpening without special equipment. Precision in tooling The nuts and bolts when Zaron methods are the tools. The end product can only be a precision part, if there are already the tools. Is achieved the precision wire EDM machines. Corresponding to the finished contour of the finished part, the exact geometries of the individual cutting boards are fixed in the design and pass it directly to the machine for processing. With our procedure can be produced virtually every conceivable profile contours, regardless of whether any serrations or symmetric or asymmetric contours.The design and manufacture of the tools is carried out by highly qualified personnel on CNC EDM machines in-house. Our core business is the profiling of external contours in with the new broaching, including toolmaking. This process is in many cases an economical alternative to milling, planing and slotting of teeth and grooves or other profiles. Products: Synchronizer body: Clean the teeth and grooves in one setting. Outer diameter to 90 mm. Contours: Symmetrical or asymmetrical. Teeth Gears and toothed segments. Our services are in addition to the outdoor and indoor spaces: - Wire EDM - Surface grinding - Turning - Milling - ECM deburring
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Eberswalde, Germany
Member since 2009
Employees5 - 10
Certificates1
Turnover< 1 Mil.
Year of foundation2002
Marketing documents
Competencies
Technologies
Etching and Spark Erosion
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Spark erosion wire cutting | 1–100 | 5–400 mm | 5–300 mm | 1–150 mm | from 0 mm | 0–100 kg | from 0 mm |
Electrochemical machining (ECM) | 5,000–1 M | 10–100 mm | 10–100 mm | 5–30 mm | — | 0–2 kg | — |
Measuring & Testing
| Technologies | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|
Measuring / testing | 1–400 mm | 1–400 mm | 1–300 mm | 1–350 mm | 0–20 kg |
Turning
| Technologies | Lotsize | Length | Diameter |
|---|---|---|---|
Turning | 1–1 M | 5–1,000 mm | 5–450 mm |
Automatic turning (bar) | 1–1 M | 5–300 mm | 5–16 mm |
Full-range turning (including milling) | 1–10,000 | 5–500 mm | 5–400 mm |
Broaching | 1–1 M | 5–100 mm | 5–100 mm |
Cutting dies / deep drawing dies
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Punching / Cutting tools | 10–400 mm | 10–600 mm | 1–220 mm | 0–400 kg |
Fineblanking tools | 10–400 mm | 10–600 mm | 1–220 mm | 0–400 kg |
Die replacement / wearing part manufacturing | — | — | — | — |
Jigmaking
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Drilling / milling jigs | 10–600 mm | 10–200 mm | 1–200 mm | 0–100 kg |
Assembly jigs | 1–600 mm | 1–400 mm | 1–220 mm | 0–400 kg |
Gear Making
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Cylindrical gear / spur gear | 1–1.5 M | 1–100 mm | — | — | 6–100 mm | 0–2 kg |
Rack (toothed) | 1–1.5 M | 10–400 mm | 1–150 mm | 10–100 mm | 10–100 mm | 0–10 kg |
Milling
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Milling | 1–50,000 | 5–500 mm | 5–600 mm | 5–450 mm | 0–100 kg |
Finishing
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Surface grinding machine | 1–500 | 10–2,200 mm | 10–600 mm | 1–500 mm | 0–500 kg |
Rotofinishing, barrel finishing | 1–10,000 | 1–180 mm | 1–180 mm | 1–180 mm | — |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Drilling / threading / tapping | 1–120 | 10–600 mm | 10–400 mm | 10–200 mm | 0–120 kg |
Materials
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)Carbide
Cast metals
Cast steelCast iron
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Precious metals
Other precious metals
Industries
Mechanical engineeringAutomotive and vehicle constructionPrecision engineering, mechatronics and opticsDrive and gear engineeringSpecial purpose machinery manufacturingMachine tool manufacturingFurniture industry
Certificates
No certificates
Parts & Machines
Parts (4)
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Synchronkörper
DescriptionNuten und Verzahnung gefertigt durch Außenräumen in einem Arbeitsgang
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Verbindungsstege
DescriptionKonturen, symmetrisch und asymmetrisch, hergestellt durch Räumen
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Innenräumen
DescriptionInnenräumen von Passfedernuten und Konturen
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Machinery (8)
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ZARON 1700
ManufacturerLernstatt
Control-
Year of Construction2001
Technology
Broaching
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RSI
ManufacturerKlink
Control-
Technology
Broaching
3 / 8

LFU 220/30
ManufacturerReform
Control-
Year of Construction2000
Technology
Surface grinding machine
4 / 8

AQ 325 L
ManufacturerSodick
Control-
Year of Construction2001
Technology
Spark erosion wire cutting
5 / 8

AQ 325L
ManufacturerSodick
Control-
Year of Construction2004
Technology
Spark erosion wire cutting
6 / 8
ECM 800-24-1
ManufacturerVMB
Control-
Technology
Electrochemical machining (ECM)
7 / 8

Koordinatenmeßmaschine
ManufacturerMITUTOYO
ControlCNC
Year of Construction2000
Technology
Measuring / testing
8 / 8

Trowalanlage
ManufacturerTrowal
Control-
Year of Construction2002
4 Parts
8 Machinery
Broaching2
Surface grinding machine1
Spark erosion wire cutting2
Electrochemical machining (ECM)1
Measuring / testing1
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