Zaron Präzisionsteile GmbH

DEGermany, 16225 Eberswalde
Zaron Präzisionsteile GmbH logo

Overview

About Zaron Präzisionsteile GmbH

Who we are

The Zaron precision parts Eberswalde GmbH is a company of the metalworking industry, was established in 2002 (slewing bearings through spin-off from the DRE / CON GmbH). By means of a new manufacturing process precision workpieces are individually manufactured according to the specifications and designs of our customers. This newly developed broaching method is patented and protected internationally. Our customers Our customers are mainly in the areas of safety equipment, instrumentation, tools, and electrical engineering. Furthermore, we manufacture for companies in the automotive industry and its suppliers. Toolmaking Our in-house tool is used not only for its own broaching tools and devices, but also stands our customers with appropriate capacity. Employee Zaron employs a highly motivated and qualified staff, who has many years of experience in sophisticated metalworking. Our innovative broaching method differs in many respects from the conventional spaces.The main difference is in the design of the tool. This consists of lined cutting plates, using shims gaps are created, each forming the chip chamber. All clamping stages are mounted in this way and connected by guide elements and fasteners to a stable Räumpaket. This simple geometrical construction of the cutting plates enables easy resharpening without special equipment. Precision in tooling The nuts and bolts when Zaron methods are the tools. The end product can only be a precision part, if there are already the tools. Is achieved the precision wire EDM machines. Corresponding to the finished contour of the finished part, the exact geometries of the individual cutting boards are fixed in the design and pass it directly to the machine for processing. With our procedure can be produced virtually every conceivable profile contours, regardless of whether any serrations or symmetric or asymmetric contours.The design and manufacture of the tools is carried out by highly qualified personnel on CNC EDM machines in-house. Our core business is the profiling of external contours in with the new broaching, including toolmaking. This process is in many cases an economical alternative to milling, planing and slotting of teeth and grooves or other profiles. Products: Synchronizer body: Clean the teeth and grooves in one setting. Outer diameter to 90 mm. Contours: Symmetrical or asymmetrical. Teeth Gears and toothed segments. Our services are in addition to the outdoor and indoor spaces: - Wire EDM - Surface grinding - Turning - Milling - ECM deburring
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Eberswalde, Germany
Member since 2009
Employees5 - 10
Certificates1
Turnover< 1 Mil.
Year of foundation2002

Competencies

Technologies

Etching and Spark Erosion

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Spark erosion wire cutting
1–1005–400 mm5–300 mm1–150 mmfrom 0 mm0–100 kgfrom 0 mm
Electrochemical machining (ECM)
5,000–1 M10–100 mm10–100 mm5–30 mm—0–2 kg—

Measuring & Testing

TechnologiesLengthWidthHeightDiameterWeight
Measuring / testing
1–400 mm1–400 mm1–300 mm1–350 mm0–20 kg

Turning

TechnologiesLotsizeLengthDiameter
Turning
1–1 M5–1,000 mm5–450 mm
Automatic turning (bar)
1–1 M5–300 mm5–16 mm
Full-range turning (including milling)
1–10,0005–500 mm5–400 mm
Broaching
1–1 M5–100 mm5–100 mm

Cutting dies / deep drawing dies

TechnologiesLengthWidthHeightWeight
Punching / Cutting tools
10–400 mm10–600 mm1–220 mm0–400 kg
Fineblanking tools
10–400 mm10–600 mm1–220 mm0–400 kg
Die replacement / wearing part manufacturing
————

Jigmaking

TechnologiesLengthWidthHeightWeight
Drilling / milling jigs
10–600 mm10–200 mm1–200 mm0–100 kg
Assembly jigs
1–600 mm1–400 mm1–220 mm0–400 kg

Gear Making

TechnologiesLotsizeLengthWidthHeightDiameterWeight
Cylindrical gear / spur gear
1–1.5 M1–100 mm——6–100 mm0–2 kg
Rack (toothed)
1–1.5 M10–400 mm1–150 mm10–100 mm10–100 mm0–10 kg

Milling

TechnologiesLotsizeLengthWidthHeightWeight
Milling
1–50,0005–500 mm5–600 mm5–450 mm0–100 kg

Finishing

TechnologiesLotsizeLengthWidthHeightWeight
Surface grinding machine
1–50010–2,200 mm10–600 mm1–500 mm0–500 kg
Rotofinishing, barrel finishing
1–10,0001–180 mm1–180 mm1–180 mm—

Drilling / Sawing

TechnologiesLotsizeLengthWidthHeightWeight
Drilling / threading / tapping
1–12010–600 mm10–400 mm10–200 mm0–120 kg

Materials

Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)Carbide
Cast metals
Cast steelCast iron
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Precious metals
Other precious metals

Industries

Mechanical engineeringAutomotive and vehicle constructionPrecision engineering, mechatronics and opticsDrive and gear engineeringSpecial purpose machinery manufacturingMachine tool manufacturingFurniture industry

Certificates

No certificates

Parts & Machines

Parts (4)

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Synchronkörper
Synchronkörper
DescriptionNuten und Verzahnung gefertigt durch Außenräumen in einem Arbeitsgang
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Verbindungsstege
Verbindungsstege
DescriptionKonturen, symmetrisch und asymmetrisch, hergestellt durch Räumen
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Innenräumen
Innenräumen
DescriptionInnenräumen von Passfedernuten und Konturen
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Welle mit Verzahnung und Rändelung

Machinery (8)

1 / 8
ZARON 1700
ZARON 1700
ManufacturerLernstatt
Control-
Year of Construction2001
Technology
Broaching
2 / 8
RSI
RSI
ManufacturerKlink
Control-
Technology
Broaching
3 / 8
LFU 220/30
LFU 220/30
ManufacturerReform
Control-
Year of Construction2000
Technology
Surface grinding machine
4 / 8
AQ 325 L
AQ 325 L
ManufacturerSodick
Control-
Year of Construction2001
Technology
Spark erosion wire cutting
5 / 8
AQ 325L
AQ 325L
ManufacturerSodick
Control-
Year of Construction2004
Technology
Spark erosion wire cutting
6 / 8
ECM 800-24-1
ManufacturerVMB
Control-
Technology
Electrochemical machining (ECM)
7 / 8
Koordinatenmeßmaschine
Koordinatenmeßmaschine
ManufacturerMITUTOYO
ControlCNC
Year of Construction2000
Technology
Measuring / testing
8 / 8
Trowalanlage
Trowalanlage
ManufacturerTrowal
Control-
Year of Construction2002
4 Parts
8 Machinery
Broaching2
Surface grinding machine1
Spark erosion wire cutting2
Electrochemical machining (ECM)1
Measuring / testing1

Contact

Location

Main locationHeegermühlerstrasse 64, 16225 Eberswalde, Germany
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Further locationsEberswalde

Company contact

Contact persons

AC
Andreas Cichalla
BL
Bernd Liese

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