

Overview
About ZSO Zerspanungs- und Systemtechnik GmbH
Who we are
ZSO sees itself as a competent supplier and service provider in the metal Zerpanung (turning, milling, grinding) and component assembly. In the area of contract manufacturing (turning, milling, grinding and surface treatment), we offer our services from small series to medium runs with great variety. Here, the annual volumes of 5,000 St. can (with high complexity, Dreh-/Frästeil 50 min processing time) vary up to 1.4 million St. (simple turned part, about 1.5 min. Processing time). The possible workpiece sizes reach the maximum diameter of 400 mm when turning. In radial grooves on the outer contour may occur reduction of the workpiece diameter. During milling, we can work with our machining centers cube sizes up to 1000 mm. We also perform desired by impermeability tests also. The company ZSO GmbH is a company of senata GmbH (www.senata.de), an owner-managed medium-sized companies with a high share of equity.
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Oberstaufen, Germany
Member since 2009
Employees50 - 100
Certificates2
Turnover10 - 20 Mil.
Year of foundation1997
Competencies
Technologies
Turning
| Technologies | Lotsize | Length | Diameter | Weight |
|---|---|---|---|---|
Turning | 200–15,000 | 5–1,200 mm | 15–400 mm | — |
Automatic turning (bar) | 500–100,000 | 5–100 mm | 18–65 mm | — |
Full-range turning (including milling) | 200–5,000 | 20–500 mm | 20–400 mm | — |
Hard turning | 200–10,000 | 5–500 mm | 15–400 mm | — |
Shaft machining | 200–5,000 | 100–1,000 mm | 20–250 mm | 0–40 kg |
Machining (Extruded Profiles)
| Technologies | Width | Height | Weight |
|---|---|---|---|
Machining of extruded sections | 30–200 mm | 30–200 mm | 0–50 kg |
Jigmaking
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Drilling / milling jigs | 30–1,000 mm | 30–1,000 mm | 30–1,300 mm | 0–250 kg |
Assembly jigs | 30–1,000 mm | 30–1,000 mm | 30–1,300 mm | 0–250 kg |
Clamping devices | 30–1,000 mm | 30–1,000 mm | 30–1,300 mm | 0–250 kg |
Assembly
| Technologies | Weight |
|---|---|
Mechanical assembly | 0–20 kg |
Measuring & Testing
| Technologies | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|
Measuring / testing | 30–1,000 mm | 30–1,000 mm | 30–1,000 mm | 20–400 mm | 0–125 kg |
Finishing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
External cylindrical grinding | 200–5,000 | 20–1,000 mm | — | — | 20–250 mm | 0–50 kg |
Internal cylindrical grinding | 200–5,000 | 20–150 mm | — | — | 20–300 mm | — |
Centreless grinding | 200–10,000 | 20–450 mm | — | — | 10–100 mm | 0–25 kg |
Circular honing - internal | 200–5,000 | 20–150 mm | 20–100 mm | 20–100 mm | 20–150 mm | 0–10 kg |
Surface grinding machine | 200–5,000 | 5–1,000 mm | 20–400 mm | 20–500 mm | — | 0–100 kg |
Profile grinding | 200–5,000 | 5–1,000 mm | 20–400 mm | 20–500 mm | 20–250 mm | — |
Rotofinishing, barrel finishing | 200–10,000 | 50–500 mm | 50–300 mm | 50–300 mm | — | — |
Milling
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Milling | 500–200,000 | 100–900 mm | 100–900 mm | 100–900 mm | 0–100 kg |
5-axis milling machines | 100–500 k | 0–500 mm | 250–1,000 mm | from 100 mm | — |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Sawing | 200–10,000 | 10–1,500 mm | 20–420 mm | 20–420 mm | 20–420 mm | — |
Drilling / threading / tapping | 200–10,000 | 30–1,000 mm | 30–1,000 mm | 30–1,000 mm | — | 0–100 kg |
Materials
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelCold extruding steel
Cast metals
Cast steelCast iron
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)
Sintered materials
Metal powder for formed parts
Light metals
Aluminium and aluminium alloysTitanium and titanium alloys
Industries
Special purpose machinery manufacturingMechanical engineeringAutomotive and vehicle constructionMedical technologyHydraulic and pneumatic industry
Certificates
ISO 9001:2015
ISO 14001
Parts & Machines
Parts (15)
1 / 15

Laufspindel
DescriptionWellenbearbeitung
2 / 15

V-Pumpengehäuse
DescriptionBearbeitung in 4 Spannungen in 2 Vorrichtungen
3 / 15

Haltekörper
DescriptionDreh- und Frästeil
4 / 15

Stössel
DescriptionDreh-, Fräs- und Schleifteil
5 / 15

Stellkolben
DescriptionDreh-, Fräs-, Schleifteil sowie Montagegruppe
6 / 15

Deckel-M7
DescriptionFrästeil (BAZ)
7 / 15

HD-Zylinder
DescriptionDrehen in 2 Spannungen
8 / 15

Drehrohr
DescriptionDreh- und Frästeil (Sicherheitsbauteil > 100%-Prüfung)
9 / 15

Ölwanne
DescriptionFrästeil
10 / 15

PSE-Gehäuse
DescriptionFrästeil; Kleinteilehandling mittels Roboter
11 / 15

Luftansaugrohr
DescriptionFrästeil
12 / 15

Zwischengehäuse
DescriptionFräsbearbeitung mit Montage (Lagerschalen)
13 / 15

Pneumatikgehäuse
DescriptionFräsen indrei Spannungen
14 / 15

Buchse
DescriptionDrehen in 2 Spannungen, Härten, Hartdrehen, Schleifen in 3 Spannungen
15 / 15

Motorflansch
DescriptionDrehen in 2 Spannungen, Fräsen in 1 Spannung
Machinery (28)
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1 / 28
DMC 60 H Hidyn
ManufacturerDMG
Control Sinumerik 840 D
Year of Construction1999
Technology
MillingTurning
2 / 28
DMC 60 H RS4
ManufacturerDMG
ControlSinumerik 840 D
Year of Construction1998
Technology
Milling
3 / 28
DMC 80 H
ManufacturerDMG
ControlSinumerik 840 D
Year of Construction1998
Technology
Milling
4 / 28
MA 600
ManufacturerOkuma
ControlOSP-E100M
Year of Construction2006
Technology
Milling
5 / 28
MB 500
ManufacturerOkuma
ControlOSP E 100M
Year of Construction2004
Technology
Milling
6 / 28
MB 46 V
ManufacturerOkuma
ControlOSP-E 100M
Year of Construction2007
Technology
Milling
7 / 28
MCP-H250
ManufacturerHeller
ControlSienumerik 840 D
Year of Construction2001
Technology
Milling
8 / 28
SW BAS03-22
ManufacturerSW/EMAG
ControlSinumerik 840 D
Year of Construction2004
Technology
Milling
9 / 28
ABC
ManufacturerIndex
ControlINDEX C200-4D
Year of Construction2005
Technology
Automatic turning (bar)Turning
10 / 28
V160 G
ManufacturerINDEX
ControlINDEX C200-4D (Basis Sinumerik 840 D)
Year of Construction2003
Technology
Full-range turning (including milling)Turning
11 / 28
V200Y
ManufacturerINDEX
ControlINDEX C200-4D (Basis Sinumerik 840 D)
Year of Construction2003
Technology
Turning
12 / 28
Twin 65
ManufacturerDMG
ControlSinumerik 840D
Year of Construction1999
Technology
Automatic turning (bar)Turning
13 / 28
LB 15
ManufacturerOkuma
ControlOSP-7000
Year of Construction1995
Technology
Hard turningTurningShaft machining
14 / 28
LR 25
ManufacturerOkuma
ControlOSP-5020
Year of Construction1995
Technology
Shaft machiningTurning
15 / 28
LU 15
ManufacturerOkuma
ControlOSP-7000L
Year of Construction1998
Technology
Hard turningTurningShaft machining
16 / 28
LT 300 MY
ManufacturerOkuma
ControlOSP- E100L
Year of Construction2007
Technology
TurningFull-range turning (including milling)
17 / 28
2SP2
ManufacturerOkuma/Howa
ControlOSP-5020
Year of Construction1989
Technology
Turning
18 / 28
2SP35
ManufacturerOkuma/Howa
ControlOSP-7000L
Year of Construction2000
Technology
Turning
19 / 28
NT 4250
ManufacturerMoriseiki
ControlFanuc MSX-711 III
Year of Construction2008
Technology
Shaft machiningMillingFull-range turning (including milling)
20 / 28
M 12SP610
ManufacturerGhiringhelli
ControlSinumerik 840D
Year of Construction2005
Technology
Centreless grinding
21 / 28
150-6
ManufacturerKöBau
Controlkeine
Year of Construction1985
Technology
Centreless grinding
22 / 28
FS 1050 GT/CNC
ManufacturerGeibel
ControlSinumerik 840D
Year of Construction2000
Technology
Surface grinding machineProfile grinding
23 / 28
FS 800 GT SL
ManufacturerGeibel
ControlG & H SL
Year of Construction2004
Technology
Surface grinding machine
24 / 28
ID 400
ManufacturerOverbeck
ControlSinumerik 840D
Year of Construction2009
Technology
Internal cylindrical grinding
25 / 28
HFA 400
ManufacturerAmada
Controlohne
Year of Construction2002
Technology
Sawing
26 / 28
Flux-Rissprüfung
ManufacturerUNIFLUX
Controlohne
Year of Construction1998
Technology
Measuring / testing
27 / 28
LH 108-X3M/25
ManufacturerWenzel
Control-
Year of Construction2008
Technology
Measuring / testing
28 / 28
Differenzdruckprüfung (Dichtheit)
ManufacturerSamsomatic
Control-
Year of Construction2000
Technology
Measuring / testing
15 Parts
28 Machinery
Milling9
Turning11
Automatic turning (bar)2
Full-range turning (including milling)3
Hard turning2
Shaft machining4
Centreless grinding2
Surface grinding machine2
Profile grinding1
Internal cylindrical grinding1
Sawing1
Measuring / testing3
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