
Overview
About zwerenz industries gmbh
Who we are
zwerenz industries characterized by high quality standards that are realized by the coincidence of experience and development. All parts are manufactured in Germany. Motivated employees and flexibility and allow a high level of customer service a reality. The use of modern communication technology enables our officers a constant flow of information on project and production levels. Die-cast zinc / zinc die casting The hot chamber die casting machines, used zinc die casting ensure reliable production with consistently high quality. You can reach clamping forces from 75 kN to 700 KN for castings with a gravity of 0.05 up to 1,000 g. As a standard alloy we process ZL0410, also called ZnAl4Cu1 or Zamak5. We can, however, other Zinkdruckgußlegierungen such as ZL0400 ZL0430 or are possible. Thanks to optimized production processes also extremely thin-walled castings with excellent properties can be produced.To realize topics such as material and weight savings for the customer is the in-house mold design available incl. This can already be in the ground floor each font, so pass on the railways in the tool so that a fault-free production and an optimal result is achieved. Plastic injection molding Plastic parts made on modern machines - this makes it possible to process highly sensitive plastics efficiently. Our machinery consists of injection molding machines with clamping forces from 25 to 100to. Due to the largely automated production creates the basis for a flexible, cost-effective and environmentally friendly mass production. Through the in-house mold with design department can already be in the planning and development of the railways invest so that an optimum Ergebis is obtained by an error-free production. Additional Manufacturing Technologies • Veredelungs-/Kennzeichnungsverfahren like: pad printing or laser marking • Installation and commisioning of assemblies • encapsulation of metal parts with plastics Materials used: All common thermoplastics suchExample: ABS, PA, PA6.0, PA6.6, PC, PE, PMMA, POM, PP, PPN, PS, etc. The materials may be colored by the master batch pigments. Toolmaking In the field of tool we offer our customers a comprehensive portfolio of services. We distinguish ourselves above all by our high standard of quality. This is made possible by precision in all operations. The implementation of individual customer requirements, flexible order handling and a high level of customer service are basic requirements that we can provide. Laser Technology / Laser inscription The modern way of laser marking enables the processing of almost all materials. Many of our machines working in CO ² methods by which incorporate by laser beam headings, or similar motives in the works. With this method it is also possible to cut from materials desired contours. Another lettering style is achieved with YAG lasers.This technique allows the marking / engraving of almost all types of metal. The third area is the lettering in the color change process dar. Here materials are used which change by the addition of specific components by marking with laser technology at the appropriate place their color. In zwerenz industries is in this future-oriented field of work by one of the leading companies in Europe. Conceived at the highest technical level of machines and the technical personnel employed enable the implementat...
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Bärnau, Germany
Member since 2006
Employees20 - 50
Certificates1
Turnover5 - 10 Mil.
Competencies
Technologies
Assembly
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Mechanical assembly | from 0 mm | from 0 mm | from 0 mm | from 0 mm | 0–100 kg | from 0 mm |
Electromechanical assembly | from 0 mm | from 0 mm | from 0 mm | from 0 mm | 0–100 kg | from 0 mm |
Industrial / On-site-assembly | — | — | — | — | — | — |
Mould construction
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Injection moulds | 10–500 mm | 10–500 mm | 10–500 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Pressure die cast molds | 10–500 mm | 10–500 mm | 10–500 mm | from 0 mm | 0–1,000 kg | from 0 mm |
Injection Moulding, Extruding
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Injection moulding | 1–10 M | 1–200 mm | 1–200 mm | 1–200 mm | from 0 mm | 0–0.5 kg | from 0 mm |
Injection-mould around inserts | 1–10 M | 1–200 mm | 1–200 mm | 1–200 mm | from 0 mm | 0–0.5 kg | from 0 mm |
Turning
| Technologies | Lotsize | Length | Diameter | Weight |
|---|---|---|---|---|
Turning | 1–10 M | 2–800 mm | 4–220 mm | — |
Automatic turning (bar) | 1–10 M | 3–800 mm | 4–220 mm | — |
Full-range turning (including milling) | 1–10 M | 3–800 mm | 4–220 mm | — |
Centering / end facing | 1–10 M | 2–800 mm | 4–220 mm | — |
Shaft machining | 1–10 M | 3–800 mm | 4–220 mm | 0–200 kg |
Measuring & Testing
| Technologies |
|---|
Measuring / testing |
Casting
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Pressure die casting | 1–10 M | 1–300 mm | 1–300 mm | 1–300 mm | from 0 mm | 0–1 kg | from 0 mm |
Milling
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Milling | 1–10 M | 1–560 mm | 1–780 mm | 1–560 mm | — | — |
Form milling (3 D) | 1–10 M | 1–560 mm | 1–780 mm | 1–560 mm | — | — |
Engraver milling | 1–10 M | 1–560 mm | 1–780 mm | 1–560 mm | 4–220 mm | 0–500 kg |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Sawing | 1–10 M | 1–560 mm | 1–780 mm | 1–560 mm | 4–220 mm | — |
Drilling / threading / tapping | 1–10 M | 1–560 mm | 1–780 mm | 1–560 mm | — | 0–500 kg |
Labelling / marking
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Laser marking / Laser inscription | 1–1 M | 1–60 mm | 1–60 mm | 1–60 mm | 1–60 mm | from 0 kg | from 0 mm |
Laser depth engraving | 1–10 M | 1–500 mm | 1–500 mm | 1–500 mm | 1–220 mm | — | — |
Pad printing | 1–10 M | 1–100 mm | 1–100 mm | — | — | — | — |
Materials
Sintered materials
Metal powder for formed partsMetal powder for hard metal
Plastics/synthetic materials
ThermoplasticsHigh performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Precious metals
SilverGoldPlatinumOther precious metals
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)CarbideSilicium
Non-metal inorganic materials
CeramicsGlassConcreteCast mineralsGraphite
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Cast metals
Cast steelCast iron
Natural materials
Wood/timberRock
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Industries
Drive and gear engineeringMeasurement and control technique, laboratory equipmentApparatus engineeringLighting industryPrecision engineering, mechatronics and opticsHousehold appliance industryPower generation and transmission industryMedical technologyMilitary engineeringFittings engineeringPlant engineering and constructionHydraulic and pneumatic industryElectrical industryAutomotive and vehicle constructionConstruction and architectural suppliesMachine tool manufacturingFurniture industryAir conditioning, refrigeration and ventilation industryOffice machinery and suppliesMechanical engineeringChemical industry
Certificates
ISO 9001:2015
Parts & Machines
Parts (1)
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Vom Prototyp bis zum Serienteil - alles aus einer Hand!
Lotsize0
Machinery (6)
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CNC-Drehen
ManufacturerDMG MORI
ControlSINUMERIK
Year of Construction2015
Technology
Centering / end facingShaft machiningAutomatic turning (bar)Full-range turning (including milling)Turning
2 / 6

CNC-Fräsen
ManufacturerDMG MORI
ControlHEIDENHAIN
Year of Construction2012
Technology
Form milling (3 D)Drilling / threading / tappingEngraver millingMilling
3 / 6

Lasertechnik
Manufacturerdiverse
Controldiverse
Year of Construction2015
Technology
Laser depth engravingLaser marking / Laser inscriptionPad printing
4 / 6

Kunststoffspritzguss
ManufacturerARBURG
Controldiverse
Year of Construction2012
Technology
Injection mouldingInjection-mould around inserts
5 / 6

Zinkdruckguss
ManufacturerFRECH
Controldiverse
Year of Construction2010
Technology
Pressure die casting
6 / 6

Formen- und Werkzeugbau
Manufacturerdiverse
Controldiverse
Year of Construction2012
Technology
Injection mouldsPressure die cast molds
1 Parts
6 Machinery
Centering / end facing1
Shaft machining1
Automatic turning (bar)1
Full-range turning (including milling)1
Turning1
Form milling (3 D)1
Drilling / threading / tapping1
Engraver milling1
Milling1
Laser depth engraving1
Laser marking / Laser inscription1
Pad printing1
Injection moulding1
Injection-mould around inserts1
Pressure die casting1
Injection moulds1
Pressure die cast molds1
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