ANDRITZ AWEBA GmbH

Germany, 08280 Aue

Overview

About ANDRITZ AWEBA GmbH

Who we are

We specialize in the manufacture of complex components of the tooling and engineering, typically in the lot size "one" and even small lots & prototypes. We are equipped with machinery that covers the entire process chain of such components. From the pre-and soft processing, about the hardships in the area of the tool and machine typical types of steel, extends to the finish in air-conditioned rooms, our machinery. Machining Centers / Drilling / milling from DMG / DMU and Hermle, Roeder HSC milling, turning / lathe Mori Seiki and Okuma, grinders grinding / Jig Grinding by Hauser, Kellenberger, and the young and the EDM / DEM Wire EDM / EDM SEM from AgieCharmilles and OPS / Ingersoll are installed by us. With 170 machine operators and 120 machines we make about 450,000 per year production hours. We manufacture plates, frames, stamp guide plates, molded frames, moldings, 3D-shaped parts, guide plates, stripper, stripper plates and precision parts such as stamps, molds up to a size of 2000 x 1700, 3D parts up to 1700 x 1400, turned parts up to diameter 650 x 1000 In-house hardening, coatings (PVD, TiN, TiCN, CrN, WCC) in cooperation. The materials we specialize in tool steels, high alloy steels (1.2379, 1.2343 ESR, 1.2344, 1.2311, 1.2312, 1.3343, Divar) powder metallurgy steels, PM steels (CPM, ASP, Vanadis VAN, REX, Hotvar) as well as hard metal carbide ( G10, G20, G30, K10, K20, K40, H40S).

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Aue, Germany

Member since 2008

Employees200 - 500

Certificates5

Turnover20 - 50 Mil.

Year of foundation1882

Marketing documents

AGB AWEBA Präsentation AWEBA

Competencies

Technologies

Finishing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
External cylindrical grinding	1–200	1–1,000 mm	—	—	1–600 mm	0–630 kg	—
Internal cylindrical grinding	1–200	1–1,000 mm	—	—	1–600 mm	—	—
Surface grinding machine	1–100	1–5,000 mm	1–2,000 mm	1–1,000 mm	from 0 mm	0–10,000 kg	from 0 mm
Coordinate jig grinding	1–100	1–1,300 mm	1–600 mm	1–600 mm	from 0 mm	0–1,500 kg	from 0 mm

Etching and Spark Erosion

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Spark erosion wire cutting	1–100	1–500 mm	1–350 mm	1–256 mm	from 0 mm	0–400 kg	from 0 mm
Spark erosion countersinking	1–100	1–1,375 mm	1–900 mm	1–650 mm	from 0 mm	0–7,500 kg	from 0 mm

Turning

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Turning	1–200	3–1,000 mm	—	—	1–640 mm	—	—
Automatic turning (bar)	1–10,000	0–800 mm	—	—	10–50 mm	—	—
Swiss turning	1–100	1–800 mm	—	—	1–600 mm	—	—
Full-range turning (including milling)	1–100	10–600 mm	from 0 mm	from 0 mm	10–600 mm	from 0 kg	from 0 mm
Hard turning	1–100	1–350 mm	—	—	1–500 mm	—	—
Deep-hole drilling	1–100	1–2,000 mm	1–1,500 mm	1–1,500 mm	1–1,000 mm	0–5,000 kg	from 0 mm
Centering / end facing	1–100	1–1,000 mm	—	—	1–800 mm	—	—
Shaft machining	1–100	1–1,000 mm	—	—	1–700 mm	0–1,000 kg	—

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–100	1–600 mm	1–600 mm	1–600 mm	1–600 mm	0–1,000 kg	1–600 mm
Inert gas shielded arc welding (TIG)	1–100	1–600 mm	1–600 mm	1–600 mm	1–600 mm	0–1,000 kg	1–600 mm
Laser-beam welding	1–100	1–300 mm	1–300 mm	1–300 mm	1–300 mm	0–250 kg	—
Manual electrode welding	1–100	1–2,200 mm	1–2,200 mm	1–2,200 mm	1–2,200 mm	0–9,000 kg	1–100 mm
Soldering	1–100	1–500 mm	1–500 mm	1–500 mm	1–500 mm	0–250 kg	—

Cutting dies / deep drawing dies

Technologies	Length	Width	Height	Weight
Punching / Cutting tools	1–2,500 mm	1–2,500 mm	1–1,000 mm	0–1,000 kg
Follow-on composite tools	1–3,000 mm	1–1,500 mm	1–1,500 mm	0–12,000 kg
Fineblanking tools	1–1,200 mm	1–800 mm	1–600 mm	0–5,000 kg
Deep-drawing dies	1–1,000 mm	1–1,000 mm	1–1,000 mm	0–1,000 kg
Trimming	1–1,200 mm	1–800 mm	1–600 mm	0–5,000 kg
Die replacement / wearing part manufacturing	—	—	—	—
Embossing / swage dies	1–3,000 mm	1–1,500 mm	1–1,500 mm	0–1,000 kg

Mould construction

Technologies	Length	Width	Height	Weight
Injection moulds	1–800 mm	1–800 mm	1–500 mm	0–4,000 kg
Pressure die cast molds	1–2,000 mm	1–2,000 mm	1–1,000 mm	0–20,000 kg
Gravity casting moulds	1–2,000 mm	1–2,000 mm	1–1,000 mm	0–20,000 kg
Blow moulds	1–1,000 mm	1–1,000 mm	1–800 mm	0–4,000 kg

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	1–8,000 mm	1–2,000 mm	1–2,000 mm	0–12,000 kg
Gauges	1–500 mm	1–500 mm	1–500 mm	0–1,000 kg
Measuring / testing jigs	1–2,000 mm	1–2,000 mm	1–2,000 mm	0–2,000 kg
Assembly jigs	1–8,000 mm	1–2,000 mm	1–2,000 mm	0–12,000 kg
Welding jigs	1–8,000 mm	1–2,000 mm	1–2,000 mm	0–12,000 kg
Clamping devices	1–2,000 mm	1–2,000 mm	1–1,000 mm	0–6,000 kg

Assembly

Technologies	Weight
Mechanical assembly	0–20,000 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	1–2,000 mm	1–1,500 mm	1–1,000 mm	1–1,500 mm	0–1,000 kg

Water jet cutting

Technologies	Lotsize	Length	Width	Material thickness
Water jet cutting 2D	1–1,000	1–1,500 mm	1–1,500 mm	1–50 mm

Heat Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Case hardening/surface hardening	1–100	1–780 mm	1–470 mm	1–470 mm	1–470 mm	0–2,000 kg
Annealing	1–100	1–2,000 mm	1–900 mm	1–800 mm	1–900 mm	0–3,200 kg
Hardening	1–100	1–780 mm	1–470 mm	1–470 mm	1–470 mm	0–2,000 kg
Nitriding processes	1–100	1–780 mm	1–470 mm	1–470 mm	1–470 mm	0–2,000 kg
Hardening and tempering	1–100	1–780 mm	1–470 mm	1–470 mm	1–470 mm	0–2,000 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Surfacing / build-up welding	1–5	1,000–1,200 mm	1,000–1,200 mm	50–100 mm	20–200 mm	0–200 kg	50–100 mm
Blacking	1–500	1–2,400 mm	1–900 mm	1–600 mm	—	0–1,000 kg	—
Sand blasting	1–100	1–500 mm	1–500 mm	1–500 mm	—	0–250 kg	—

Casting

Technologies	Lotsize	Length	Width	Height	Weight
Pressure die casting	1–100	1–400 mm	1–400 mm	1–400 mm	0–500 kg

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width
Fineblanking / pressing	1–100	1–400 mm	1–400 mm

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Milling	1–100	1–3,500 mm	1–2,100 mm	1–2,000 mm	from 0 mm	0–19,900 kg	from 0 mm
5-axis milling machines	1–100	1–3,500 mm	1–2,100 mm	1–2,000 mm	—	—	—
Form milling (3 D)	1–100	1–3,500 mm	1–2,100 mm	1–2,000 mm	from 0 mm	0–19,900 kg	from 0 mm
Full-range milling (including turning)	1–100	1–3,500 mm	1–2,100 mm	1–2,000 mm	1–1,000 mm	—	—
HSC milling	1–100	1–2,640 mm	1–1,800 mm	1–1,100 mm	from 0 mm	0–5,000 kg	from 0 mm
Deep-hole drilling	1–100	1–1,500 mm	1–1,500 mm	1–300 mm	1–20 mm	0–3,500 kg	—
Engraver milling	1–100	1–2,000 mm	1–2,000 mm	1–500 mm	1–2,000 mm	0–2,000 kg	—

Assembly Group Manufacturing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Shrinking / cold-stretching	1–100	1–1,000 mm	—	—	1–100 mm	0–100 kg
Potting of components	1–100	1–500 mm	1–500 mm	1–500 mm	—	—

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Deep-hole drilling	1–100	1–1,500 mm	1–1,500 mm	1–300 mm	1–20 mm	0–3,500 kg	—
Sawing	1–100	1–3,000 mm	1–500 mm	1–500 mm	1–500 mm	—	—
Drilling / threading / tapping	1–100	1–6,000 mm	1–2,100 mm	1–1,500 mm	from 0 mm	0–10,000 kg	from 0 mm

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Laser marking / Laser inscription	1–500	1–400 mm	1–300 mm	1–150 mm	1–150 mm	from 0 kg	from 0 mm

Materials

Plastics/synthetic materials

ThermoplasticsThermosetsElastomersGlass fibre-reinforced plasticCarbon fibre-reinforced plastic

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloys

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys

Cast metals

Cast steelCast iron

Sintered materials

Metal powder for formed partsMetal powder for hard metal

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)

Non-metal inorganic materials

Graphite

Industries

Precision engineering, mechatronics and opticsMachine tool manufacturingMedical technologyPower generation and transmission industryDrive and gear engineeringAerospace and aviation industryMilitary engineeringPaper and printing machinery industrySpecial purpose machinery manufacturingClean room technologyApparatus engineeringLighting industryAutomotive and vehicle constructionPlant engineering and constructionShipbuilding industryBoiler, container and tank construction Electrical industryHydraulic and pneumatic industryMechanical engineeringPackaging industryMeasurement and control technique, laboratory equipment

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