
Overview
About ANDRITZ HYDRO AG
Who we are
Manufacturing in Ravensburg ANDRITZ applies manufacturing standards of the highest level to fulfill customer requirements in terms of quality, costs, and time by covering various process steps in the value chain (planning, key-component manufacturing, in-house assembly, shipping, site erection, service support). Core competencies of ANDRITZ HYDRO Ravensburg COC/COM for Francis runners COC/COM for welding technology (including cladding) Repair-welding on service rehab parts Construction of large steel components with complex mechanical processing Planning and execution of revisions Processing and grinding of hydraulic outlines Quality inspection and appraisal of complex parts Assembly, function testing, and commissioning Main products Large Kaplan, Francis, and Hiweld Pelton runners Revision and assembly of large valves Service Controllable pitch propellers Production orders for large parts Manufacture of large shafts Manufacturing of runners All welding procedures Welding machine (up to a diameter of 8 m, 250 tons) Heat treatment Non-destructive material tests (PT, MT, UT, and RT) Mobile heat treatment for workpieces up to 300 tons Manufacturing of components Turning and milling on large machine tools CNC rotating table (up to 14 m diameter, 7 m height and 320 tons max.) CNC boring machine (up to 12 x 5 m and 100 tons max.) 3D-CAD-CAM for turning and milling of free-form surfaces Machines with five axes Assembly Assembly, static balancing, and commissioning of large parts up to 320 tons max.
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Ravensburg, Germany
Member since 2003
Employees200 - 500
Certificates4
Year of foundation1856
Competencies
Technologies
Turning
| Technologies | Lotsize | Length | Diameter |
|---|---|---|---|
Turning | 1–4 | 2,000–7,000 mm | 2,000–14,000 mm |
Swiss turning | 1–4 | 1,000–9,000 mm | 600–3,600 mm |
Welding
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Inert gas shielded arc welding (MIG/MAG) | 1–4 | 300–3,000 mm | 300–3,000 mm | 300–3,000 mm | — | 0–50,000 kg | — |
Inert gas shielded arc welding (TIG) | 1–4 | 300–1,500 mm | 300–1,500 mm | 300–1,500 mm | — | 0–1,000 kg | — |
Robot welding | 1–4 | 1,000–3,000 mm | 1,000–3,000 mm | 1,000–3,000 mm | — | 0–15,000 kg | — |
Manual electrode welding | 1–3 | 1,000–5,000 mm | 1,000–5,000 mm | 1,000–5,000 mm | 1,000–6,000 mm | 0–50,000 kg | 3–180 mm |
Submerged-arc welding | 1–4 | 1,000–2,000 mm | 1,000–2,000 mm | 1,000–2,000 mm | 1,000–6,000 mm | 0–50,000 kg | 50–180 mm |
Welded constructions / Structural Steelwork
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Welded constructions (weldments) | 1,000–6,000 mm | 1,000–6,000 mm | 1,000–6,000 mm | 0–50,000 kg |
Machine frames / bases / racks | 1,000–6,000 mm | 1,000–6,000 mm | 1,000–6,000 mm | 0–50,000 kg |
Mechanical Engineering
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Mechanical engineering | 1–3 | 1–10 mm | 1–10 mm | 1–10 mm | 0–200 kg |
Heat Treatment
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Annealing | 1–5 | 1–9.5 mm | 1–5 mm | 1–6 mm | 1–5 mm | 0–130 kg |
Milling
| Technologies | Lotsize | Length | Width | Height |
|---|---|---|---|---|
Milling | 1–4 | 3,500–5,000 mm | 500–11,000 mm | 500–2,600 mm |
Form milling (3 D) | 1–6 | 3,500–5,000 mm | 500–11,000 mm | 500–26,000 mm |
Materials
Cast metals
Cast steelCast iron
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)
Industries
Shipbuilding industryBoiler, container and tank construction Plant engineering and constructionSpecial purpose machinery manufacturingPaper and printing machinery industryDrive and gear engineeringMining and tunnel engineeringBuilding, agricultural and forestry machinery manufacturingMachine tool manufacturingMechanical engineering
Certificates
ISO 9001:2008
ISO 14001
OHSAS 18000
DIN 18800-7:2008 Class D/E (major welding cert.)
Parts & Machines
Parts (9)
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Propellernabe
DescriptionSeewasserbeständige Bronze
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Francislaufrad
DescriptionX5CrNi13-4
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Zylindermantel
DescriptionGGG-415
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Francislaufrad
DescriptionSchweißkonstruktion, Formschleifen
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Kaplanschaufel
DescriptionZerstörungsfreie Prüfungen
Röntgen-, Ultraschall-, Farbeindring-, Metallpulver-Prüfungen
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Koordinatenmessmaschine
DescriptionAuch Laservermessung (Lasertracker) Hersteller FARO
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Turbinendeckel
DescriptionServiceauftrag
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CNC Bohren
DescriptionBohren auf Bohrwerk
Machinery (6)
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Heavy Cut 4.3
ManufacturerScharmann
Year of Construction1987
Technology
MillingForm milling (3 D)
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Speedram 2
ManufacturerPAMA
Year of Construction1999
Technology
MillingForm milling (3 D)
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SD600
ManufacturerDörries
Year of Construction1972
Technology
Turning
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80 DF 700/900
ManufacturerSchiess
Year of Construction1978
Technology
Turning
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KV4 - 1600 CNC
ManufacturerMaschinenfabrik Ravensburg
Year of Construction1985
Technology
Swiss turning
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K180 / 50
ManufacturerMaschinenfabrik Ravensburg
Year of Construction1962
Technology
Swiss turning
9 Parts
6 Machinery
Milling2
Form milling (3 D)2
Turning2
Swiss turning2
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