Jostmeyer Metallverarbeitung

Germany, 48477 Hörstel - Bevergern

Competencies

Technologies

Turning

Technologies	Lotsize	Length	Diameter
Turning	10–1 M	2–1,500 mm	3–300 mm
Swiss turning	1–1 M	2–1,500 mm	3–300 mm
Centering / end facing	1–1 M	2–1,500 mm	3–300 mm

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–1,000	10–2,000 mm	10–1,000 mm	10–500 mm	—	0–500 kg	—
Inert gas shielded arc welding (Plasma)	1–10,000	1–12,000 mm	1–3,000 mm	1–2,500 mm	10–150 mm	0–5,000 kg	1–20 mm
Inert gas shielded arc welding (TIG)	19–10,000	100–8,000 mm	10–2,500 mm	10–2,500 mm	—	0–2,500 kg	—
Laser-beam welding	1–100 k	10–1,000 mm	10–1,000 mm	10–500 mm	3–500 mm	0–120 kg	—
Robot welding	1–100 k	10–2,500 mm	10–3,000 mm	10–2,400 mm	—	0–1,000 kg	—
Spot welding	100–100,000	—	—	—	—	—	1–25 mm
Electron-beam welding	10–10,000	5–3,500 mm	5–2,500 mm	500–3,000 mm	—	0–1,000 kg	—
Stud welding	10–100 k	—	—	—	—	—	—
Projection welding	10–10,000	—	—	—	—	—	1–25 mm

Machining (Extruded Profiles)

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Machining of extruded sections	—	—	1–500 mm	1–400 mm	—	0–50 kg
Bar extrusion	10–100 k	5–6,000 mm	2–400 mm	1–300 mm	1–300 mm	—

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Height	Weight	Material thickness
Laser cutting 2D	10–100 k	10–2,500 mm	4–3,500 mm	—	—	0.5–20 mm
Laser cutting 3D	10–10,000	2–4,000 mm	2–2,500 mm	5–2,500 mm	0–100 kg	0.5–25 mm
Punching / nibbling	1–100 k	10–2,000 mm	10–1,250 mm	—	—	0.5–6 mm
Combined forming laser cutting / punching	10–10,000	5–2,000 mm	5–2,000 mm	—	—	2–25 mm
Oxyacetylene cutting	1–10,000	5–2,000 mm	5–1,000 mm	—	0–500 kg	5–350 mm
Plasma fusion cutting	10–10,000	5–2,500 mm	5–2,500 mm	—	0–1,000 kg	2–25 mm
Plate straightening	10–1,000	—	5–2,000 mm	—	—	1–20 mm
Shearing (rectangular blank/strip)	10–10,000	—	—	—	—	1–50 mm

Water jet cutting

Technologies	Lotsize	Length	Width	Height	Weight	Material thickness
Water jet cutting 2D	10–10,000	5–2,500 mm	5–2,500 mm	—	—	2–50 mm
Water jet cutting 3D	10–10,000	5–2,500 mm	5–2,500 mm	5–2,500 mm	0–500 kg	5–60 mm

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width	Height	Diameter	Material thickness
Punching / pressing (Out-of-tool)	1–100 k	1–3,500 mm	1–3,000 mm	—	—	0.5–25 mm
Stamping and bending machine (Bihler)	5–500 k	5–2,500 mm	5–1,000 mm	—	—	0.5–25 mm
Deep-drawing	5–100 k	5–1,500 mm	5–1,500 mm	5–1,500 mm	—	0.5–10 mm
Fineblanking / pressing	10–10,000	5–2,000 mm	2–2,000 mm	—	—	—
Spinning	5–10,000	—	—	—	10–600 mm	0.5–10 mm

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	1–12,000 mm	1–2,000 mm	1–4,000 mm	0–20,000 kg
Machine frames / bases / racks	10–8,000 mm	10–3,500 mm	10–2,500 mm	0–2,000 kg

Injection Moulding, Extruding

Technologies	Lotsize	Length	Width	Height	Weight
Injection moulding	5–1 M	2–800 mm	1–1,000 mm	1–400 mm	0–5 kg
Extrusion (profile)	10–1 M	—	5–1,000 mm	400–750 mm	—
Injection-mould around inserts	100–100,000	2–500 mm	2–500 mm	2–500 mm	0–100 kg

Casting

Technologies	Lotsize	Length	Width	Height	Weight
Machine moulding (sand casting)	—	—	—	—	—
Gravity die casting	—	—	—	—	—
Low-pressure casting	—	—	—	—	—
Hand moulding (sand casting)	10–100 k	5–500 mm	5–500 mm	5–500 mm	0–100 kg

Assembly

Technologies
Mechanical assembly
Industrial / On-site-assembly

Wire & Spring Bending

Technologies
Wire bending
Spring bending

Pipe & Tube Manufacturing

Technologies
Pipe bending
Laser cutting, tube & section
Water jet cutting, tube & section

Machining (Plastics & Rubber)

Technologies	Lotsize	Length	Diameter
Automatic turning (bar)	10–100 k	1–1,000 mm	1–80 mm

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Milling	10–100 k	10–400 mm	10–400 mm	10–500 mm	—	—	—
Form milling (3 D)	10–100 k	10–400 mm	10–400 mm	10–500 mm	from 0 mm	0–120 kg	from 0 mm

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter
Sawing	10–10,000	5–6,000 mm	1–1,000 mm	5–2,000 mm	1–200 mm

Surface Treatment

Technologies
Powder coating
Spray-painting
Chrome-plating
Nickel plating
Galvanizing

Labelling / marking

Technologies
Pad printing

Materials

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)ThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materialsWood-Plastic-Composites (WPC)Natural Fibre Composites (NFC)

Cast metals

Cast steelCast iron

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys

Natural materials

Wood/timber

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)Carbide

Precious metals

SilverGoldOther precious metals

Non-metal inorganic materials

GlassGraphite

Industries

Hydraulic and pneumatic industryPaper and printing machinery industryFurniture industryLighting industryBuilding, agricultural and forestry machinery manufacturingConstruction and architectural suppliesPackaging industryMilitary engineeringTelecommunication industryMechanical engineeringAutomation and control engineeringPower generation and transmission industryApparatus engineeringInformation technology (hardware)Shipbuilding industryMeasurement and control technique, laboratory equipmentPrecision engineering, mechatronics and opticsPlant engineering and constructionAir conditioning, refrigeration and ventilation industryFittings engineeringRailway and rail vehicles industryElectrical industryDrive and gear engineeringAutomotive and vehicle constructionMedical technologyBoiler, container and tank construction Clean room technologySpecial purpose machinery manufacturing

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