Karaca Mekatronik

Turkey, 35620 izmir

Competencies

Technologies

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Height	Weight	Material thickness
Laser cutting 2D	1–100 k	10–3,000 mm	10–1,500 mm	—	—	0.5–25 mm
Bending / folding	1–100 k	1–4,000 mm	—	—	—	0.5–12 mm
Punching / nibbling	10,000–99,999	10–100 mm	10–100 mm	—	—	1–10 mm
Combined forming laser cutting / punching	1–99,999	10–1,000 mm	10–1,000 mm	—	—	1–20 mm
Laser cutting, tube & section	1–99,999	10–590 mm	10–120 mm	10–120 mm	—	1–15 mm
Oxyacetylene cutting	1–100 k	1–3,000 mm	1–1,500 mm	—	0–1,000 kg	0.5–25 mm
Plasma fusion cutting	1–99,999	10–3,000 mm	10–1,500 mm	—	0–100 kg	1–30 mm
Plate rolling / bending	1–100 k	—	1–3,000 mm	—	—	0.5–25 mm
Plate straightening	1–100 k	—	1–3,000 mm	—	—	0.5–25 mm
Shearing (rectangular blank/strip)	1–10,000	—	—	—	—	0.5–10 mm

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–100 k	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–250 kg	—
Inert gas shielded arc welding (TIG)	1–100 k	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–250 kg	—
Laser-beam welding	10–100 k	1–1,000 mm	1–1,000 mm	1–1,000 mm	1–1,000 mm	0–100 kg	—
Spot welding	1–99,999	—	—	—	—	—	1–99,999 mm

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	1–9,999 mm	1–9,999 mm	1–9,999 mm	0–9,999 kg
Machine frames / bases / racks	1–99,999 mm	1–99,999 mm	1–99,999 mm	0–99,999 kg

Machining (Plastics & Rubber)

Technologies	Lotsize	Length	Diameter
Turning	1–99,999	10–3,000 mm	3–250 mm

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width	Material thickness
Punching / pressing (Out-of-tool)	1–1 M	1–9,999 mm	1–9,999 mm	1–10 mm

Assembly

Technologies	Weight
Mechanical assembly	0–9,999,999 kg
Electromechanical assembly	0–100 kg

Assembly Group Manufacturing

Technologies	Lotsize	Length	Width	Material thickness
Clinching	1–100 k	1–9,999 mm	1–9,999 mm	1–20 mm
Riveting	1–100 k	1–9,999 mm	1–9,999 mm	1–20 mm

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	1–9,999 mm	1–9,999 mm	1–9,999 mm	1–9,999 mm	0–250 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Anodizing	100–100,000	1–1,000 mm	1–1,000 mm	1–10 mm	—	0–20 kg	—
Chromatizing	1–99,999	1–99,999 mm	1–99,999 mm	1–99,999 mm	—	0–99,999 kg	—
Nickel plating	1–9,999	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–9,999 kg	—
Galvanizing	1–100 k	1–9,999 mm	1–9,999 mm	1–9,999 mm	1–9,999 mm	0–9,999,999 kg	1–9,999 mm

Pipe & Tube Manufacturing

Technologies	Lotsize	Length	Width	Height	Diameter	Material thickness
Pipe bending	1–9,999	100–9,999 mm	—	—	30–100 mm	2–10 mm
Pipe forming	1–9,999	1–9,999 mm	—	—	1–9,999 mm	—
Laser cutting, tube & section	from 100	0–2,000 mm	0–100 mm	from 0 mm	—	0–5 mm
Flange bending, profile bending	1–1 M	—	1–99,999 mm	—	—	1–999 mm

Jigmaking

Technologies	Length	Width	Height	Weight
Gauges	10–1,000 mm	10–1,000 mm	10–1,000 mm	0–100 kg
Welding jigs	1–9,999 mm	1–9,999 mm	1–9,999 mm	0–100 kg

Sintering & Powder Pressing

Technologies	Lotsize	Length	Width	Height	Weight
Metal injection moulding (MIM)	10,000–100,000	1–150 mm	1–150 mm	1–150 mm	0–8 kg

Casting

Technologies	Lotsize	Length	Width	Height	Weight
Pressure die casting	from 1,000	50–300 mm	50–300 mm	0–50 mm	0–15 kg
Investment casting	20,000–200,000	5–150 mm	5–150 mm	1–150 mm	0–15 kg

Turning

Technologies	Lotsize	Length	Diameter
Hard turning	1–99,999	10–3,000 mm	3–250 mm

Finishing

Technologies	Lotsize	Width	Material thickness
Belt grinding	1–99,999	1–1,000 mm	1–25 mm

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–100 k	1–3,000 mm	1–2,000 mm	1–25 mm	1–3,000 mm

Materials

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Cast metals

Cast steelCast iron

Industries

Special purpose machinery manufacturingFurniture industryBuilding, agricultural and forestry machinery manufacturingPackaging industryPlant engineering and constructionApparatus engineeringMechanical engineeringMachine tool manufacturingFittings engineeringConstruction and architectural supplies

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Certificates

ISO 9001:2015

EN ISO 13485

Contact

Location

Main locationYeni Mahalle Eski Havaalani yolu No 188\1 A.O.S.B Cigli, Izmir, 35620 izmir, Turkey

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Further locationsCigli/Izmir/TURKEY

Company contact

Contact persons

Ismail Karaca

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