

Overview
About KOVOLIT Česká spol. s r.o.
Who we are
Our main program is production of Al sand and permanent mould castings in a total weight of 850tons per year destined for mechanical, textile, building and automobile industry, art casting and equipment for towns and municipalities. Our mechanical work-shop provides full cutting of aluminium casts and other materials (brass, steel, plactic and others).
History of our company
Tradition of Kovolit Česká dates back to 1936 when we started with building and production of drink fittings and bell-casting. Bell-casting had been done by Mr Manousek by 1953. Afer that this production was moved to Zbraslav. The production of drink fittings was finished in 1990.
Present situation
Nowadays Kovolit Česká specializes in production of aluminium sandcasting and moulds. Our 50 years´ experience in this field represents profound knowledge that can be seen in quality and accuracy of our deliveries. Total annual production is roughly 900tons of Al moulds per year. The main customers are engineering, textile and construction companies. The weight of aluminium casts are from 0.10kg 400kg. Our foundry offers models, moulds, cores and a process of sand drying. Due to customers´ wishes we also provide heat treatment, hardening, x-ray of aluminium moulds and testing of mechanical qualities of materials. A mechanical work-shop, that provides cast machining, milling, turning, grinding, drilling, varnishing and production of mechanical parts from all kinds of materials (Al, Ms, steel, stainless steel, plactic and others), is a part of our company. Kovolit Česká employs about 130 workers.
Why to choose "KOVOLIT ČESKÁ"
* Providing the quality by means of audit according to customer´s wishes
* Historical experience
* High quality
* Precise observance of the supplies
* High level of Know- how
* Efficient order plan with uniform distribution
* 60% export to Germany, France, Austria, Italy, Slovakia
* Settled and stabilized property relations
Coating
Coating is provided by:
* blasting (blast medium is corundum, balotin, sand, rustless crushed material)
* balling-tumbling
* Varnishing – komaxit
* Machine cutting
* Scurfing
* Polishing
* Special final filing
* Grinding
* Welding and preservation (shielding gas)
Special offer
* Manufacturing of aluminium garden furniture, decorative columns, traffic signs and their fixation – fixing lugs
* Aluminium welding, blasting, tumbling, cutting, grinding, polishing, ultrasonic cleaning (450x300x330), powder and wet varnishing
* Balancing – TWINGO-I static and dynamic balancing in the highest quality class (up to ø1000mm/60kg)
* Co-ordinate measuring machine TRIMOS VECTRA 600 Touch
* 3D CAD/CAM software Solid Works
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Lelekovice, Czech Republic
Member since 2003
Employees100 - 200
Certificates2
Turnover10 - 20 Mil.
Year of foundation1936
Competencies
Technologies
Turning
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Turning | 500–80,000 | 1–3,000 mm | from 0 mm | from 0 mm | 1–42 mm | from 0 kg | from 0 mm |
Automatic turning (bar) | 500–80,000 | 1–3,000 mm | from 0 mm | from 0 mm | 1–42 mm | from 0 kg | from 0 mm |
Full-range turning (including milling) | 1–10,000 | 1–3,000 mm | — | — | 1–42 mm | — | — |
Assembly
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Mechanical assembly | from 0 mm | from 0 mm | from 0 mm | from 0 mm | 0–100 kg | from 0 mm |
Finishing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
External cylindrical grinding | 1–1,000 | 1–1,500 mm | from 0 mm | from 0 mm | 1–500 mm | 0–750 kg | from 0 mm |
Internal cylindrical grinding | 1–1,000 | 1–1,500 mm | from 0 mm | from 0 mm | 1–500 mm | from 0 kg | from 0 mm |
Surface grinding machine | 1–1,000 | 1–2,500 mm | 1–1,000 mm | 1–1,000 mm | from 0 mm | 0–750 kg | from 0 mm |
Measuring & Testing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Measuring / testing | 1–1,000 | 1–2,500 mm | 1–1,500 mm | 1–1,500 mm | 1–750 mm | 0–750 kg | from 0 mm |
Casting
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Machine moulding (sand casting) | 1–2,000 | 1–860 mm | 1–820 mm | 1–200 mm | from 0 mm | 0–400 kg | from 0 mm |
Gravity die casting | 1–50,000 | 1–1,000 mm | 1–1,000 mm | 1–1,000 mm | — | 0–5,000 kg | — |
Hand moulding (sand casting) | 1–200 | 100–2,000 mm | 100–2,000 mm | 100–2,000 mm | from 0 mm | 0–600 kg | from 0 mm |
Mould construction
| Technologies | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|
Gravity casting moulds | 10–2,500 mm | 10–1,500 mm | 10–1,500 mm | from 0 mm | 0–750 kg | from 0 mm |
Modelmaking | 10–1,500 mm | 10–1,500 mm | 10–1,500 mm | from 0 mm | 0–750 kg | from 0 mm |
Milling
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Milling | 1–5,000 | 10–1,000 mm | 10–750 mm | 10–750 mm | from 0 mm | 0–750 kg | from 0 mm |
5-axis milling machines | 1–5,000 | 10–1,000 mm | 10–750 mm | 10–750 mm | — | 0–750 kg | — |
Form milling (3 D) | 1–5,000 | 10–1,000 mm | 10–750 mm | 10–750 mm | from 0 mm | 0–750 kg | from 0 mm |
Full-range milling (including turning) | 1–10,000 | 1–3,000 mm | 1–750 mm | 1–750 mm | 1–42 mm | — | — |
HSC milling | 1–5,000 | 10–1,000 mm | 10–750 mm | 10–750 mm | — | 0–750 kg | — |
Surface Treatment
| Technologies | Lotsize | Length | Width | Height |
|---|---|---|---|---|
Electropolishing | 1–1,000 | 1–1,500 mm | 1–1,500 mm | 1–1,500 mm |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Drilling / threading / tapping | 1–5,000 | 10–1,000 mm | 10–750 mm | 10–750 mm | from 0 mm | 0–750 kg | from 0 mm |
Materials
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steel
Light metals
Aluminium and aluminium alloys
Industries
Telecommunication industryRailway and rail vehicles industryPower generation and transmission industryChemical industryAutomotive and vehicle constructionFittings engineeringMechanical engineeringMachine tool manufacturingPackaging industryShipbuilding industryHousehold appliance industryElectrical industryLighting industryClean room technologyMeasurement and control technique, laboratory equipmentPaper and printing machinery industryBoiler, container and tank construction Furniture industrySpecial purpose machinery manufacturingAerospace and aviation industryPrecision engineering, mechatronics and opticsBuilding, agricultural and forestry machinery manufacturingPlant engineering and constructionMilitary engineeringAir conditioning, refrigeration and ventilation industryOffice machinery and suppliesHydraulic and pneumatic industryMedical technologyMining and tunnel engineeringApparatus engineeringInformation technology (hardware)Drive and gear engineeringAutomation and control engineeringConstruction and architectural supplies
Certificates
ISO 9001:2008
ISO 14001
Parts & Machines
Parts (1)
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Machinery (5)
1 / 5

Numeric A42 CNC
ManufacturerKovosvit
Control-
Year of Construction2007
Technology
TurningAutomatic turning (bar)
2 / 5

Hormesa Schmelzofen
ManufacturerHormesa
Control-
Year of Construction2003
Technology
Machine moulding (sand casting)
3 / 5

Hormesa Schmelzofen
ManufacturerHormesa
Technology
Hand moulding (sand casting)
4 / 5

LB3000EX MYW 500
ManufacturerOKUMA
Control-
Year of Construction2007
Technology
MillingDrilling / threading / tappingForm milling (3 D)
5 / 5

Gildemeister GM 20-6
ManufacturerGM
Control6 Spindel
Year of Construction2002
Technology
MillingTurningAutomatic turning (bar)
1 Parts
5 Machinery
Turning2
Automatic turning (bar)2
Machine moulding (sand casting)1
Hand moulding (sand casting)1
Milling2
Drilling / threading / tapping1
Form milling (3 D)1
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