Morali Produktionstechnik GmbH

Germany, 78658 Zimmern o. R.

Competencies

Technologies

Turning

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Turning	10–1 M	1–520 mm	—	—	1–520 mm	—
Automatic turning (bar)	10–1 M	1–520 mm	—	—	50–320 mm	—
Deep-hole drilling	10–99,999	1–320 mm	1–220 mm	1–120 mm	1–320 mm	0–5 kg
Centering / end facing	10–1 M	1–520 mm	—	—	1–520 mm	—
Shaft machining	10–1 M	1–520 mm	—	—	1–320 mm	0–5 kg

Injection Moulding, Extruding

Technologies	Lotsize	Length	Width	Height	Weight
Injection moulding	100–1 M	1–700 mm	1–700 mm	1–700 mm	0–5 kg
Injection-mould around inserts	100–99,999	1–800 mm	1–500 mm	1–300 mm	0–5 kg
Transfer moulding	100–1 M	1–800 mm	1–400 mm	1–500 mm	0–1 kg

Assembly

Technologies	Weight
Mechanical assembly	0–100 kg

Threading

Technologies	Lotsize	Length	Diameter	Weight
Thread rolling	1,000–9,999	1–9,999 mm	1–9,999 mm	—
Worm milling	1,000–99,999	1–9,999 mm	1–9,999 mm	0–6 kg

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width	Height	Material thickness
Punching / pressing (Out-of-tool)	100–1 M	1–1,000 mm	1–500 mm	—	1–5 mm
Deep-drawing	100–99,999	1–9,000 mm	1–5,000 mm	1–800 mm	1–3 mm

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Anodizing	100–9,999	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–999 kg	—
Chromatizing	100–10 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–5 kg	—
Electroplating	100–1 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–999 kg	—
Powder coating	100–10 M	1–999 mm	1–999 mm	1–999 mm	—	0–999 kg	—
Parts cleaning/degreasing	—	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–8 kg	—
Sand blasting	100–10 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–7 kg	—
Spray-painting	100–10 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–7 kg	—
Chrome-plating	100–10 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–9 kg	—
Nickel plating	100–1 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	—	0–7 kg	—
Galvanizing	100–1 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	1–9,999 mm	0–10 kg	1–9,999 mm

Sintering & Powder Pressing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Sintering	1,000–1 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	1–9,999 mm	0–9 kg

Finishing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
External cylindrical grinding	1,000–1 M	1–500 mm	—	—	1–300 mm	—
Surface grinding machine	1,000–10 M	1–500 mm	1–500 mm	1–400 mm	—	0–5 kg
Shot blasting	1,000–10 M	1–500 mm	1–500 mm	1–400 mm	—	0–6 kg
Rotofinishing, barrel finishing	1,000–10 M	1–300 mm	1–300 mm	1–300 mm	—	—

Mould construction

Technologies	Length	Width	Height	Weight
Injection moulds	1–500 mm	1–500 mm	1–300 mm	0–4 kg
Pressure die cast molds	1–500 mm	1–500 mm	1–400 mm	0–5 kg

Solid Forming

Technologies	Lotsize	Length	Width	Height	Diameter
Impact extrusion	1,000–10 M	1–500 mm	—	—	1–300 mm
Bar extrusion	1,000–1 M	1–999 mm	1–999 mm	1–999 mm	1–999 mm

Casting

Technologies	Lotsize	Length	Width	Height	Weight
Pressure die casting	100–100 M	10–750 mm	10–650 mm	10–650 mm	0–6 kg
Investment casting	100–100 M	1–700 mm	1–500 mm	1–300 mm	0–1 kg
Hand moulding (sand casting)	100–1 M	1–9,999 mm	1–9,999 mm	1–9,999 mm	0–1 kg

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Material thickness
Bending / folding	100–10 M	1–5,000 mm	—	1–30 mm
Punching / nibbling	100–1 M	1–999,999 mm	1–999,999 mm	1–999,999 mm
Combined forming laser cutting / punching	100–1 M	1–2,000 mm	1–500 mm	1–30 mm

Mechanical Engineering

Technologies	Lotsize	Length	Width	Height	Weight
Pneumatic engineering	1–10 M	1–9,999 mm	1–9,999 mm	1–99,999 mm	0–9,999 kg
Apparatus engineering	1–9,999	1–9,999 mm	1–9,999 mm	1–9,999 mm	0–999 kg
Handling technology	1–1 M	1–99,999 mm	1–99,999 mm	1–99,999 mm	0–100 kg

Tubes and pipes (assembled)

Technologies	Diameter
Industrial tubes	1–50 mm

Machining (Plastics & Rubber)

Technologies	Lotsize	Length	Diameter
Full-range turning (including milling)	1,000–1 M	1–400 mm	1–300 mm

Milling

Technologies	Lotsize	Length	Width	Height
Milling	10–1 M	1–500 mm	1–300 mm	1–300 mm
5-axis milling machines	10–10 M	1–300 mm	1–500 mm	1–300 mm
Form milling (3 D)	10–1 M	1–500 mm	1–300 mm	1–300 mm

Assembly Group Manufacturing

Technologies	Lotsize	Length	Width	Material thickness
Riveting	100–1 M	1–9,999 mm	1–9,999 mm	1–9,999 mm

Heat Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Hardening	1,000–10 M	1–500 mm	1–500 mm	1–400 mm	1–300 mm	0–8 kg
Induction hardening	1,000–1 M	1–1,000 mm	1–500 mm	1–200 mm	1–300 mm	0–5 kg

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Weight
Drilling / threading / tapping	100–1 M	1–9,999 mm	1–99,999 mm	1–999,999 mm	0–1 kg

Materials

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steel

Sintered materials

Metal powder for formed parts

Cast metals

Cast steel

Plastics/synthetic materials

ThermoplasticsAcrylic (PMMA)High performance plasticThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticNatural Fibre Composites (NFC)

Light metals

Aluminium and aluminium alloys

Industries

Automation and control engineeringFurniture industryHydraulic and pneumatic industrySpecial purpose machinery manufacturingDrive and gear engineeringMechanical engineeringPaper and printing machinery industryPackaging industryAutomotive and vehicle constructionMedical technology

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