Senator Solutions GmbH
Germany, 70565 Stuttgart
Overview
About Senator Solutions GmbH
Who we are
Senator Solutions GmbH has been a reliable partner for industrial solutions of the highest quality for over 25 years. As a family business, we specialize in the development, design and manufacture of punching and casting tools, machine components and special welded structures. Our mission is to offer products and services that combine German quality standards with the cost advantages of our Serbian production. In addition to selling stainless steel and manufacturing hydraulic systems, our core competencies include the restoration and modernization of production machines. By using modern control and monitoring technologies, we ensure efficient and long-lasting production. Our goal is to maximize the productivity and lifetime of our customers' systems through our products and services.
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Stuttgart, Germany
Member since 2024
Employees5 - 10
Certificates1
Turnover< 1 Mil.
Competencies
Technologies
Turning
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Turning | 0–5,000 | 0–2,000 mm | — | — | 0–700 mm | — |
Swiss turning | 0–5,000 | 0–2,000 mm | — | — | 0–700 mm | — |
Full-range turning (including milling) | 0–5,000 | 0–2,000 mm | — | — | 0–700 mm | — |
Deep-hole drilling | 1–1,000 | 10–2,000 mm | 10–500 mm | 10–500 mm | 2–120 mm | 0–1,000 kg |
Sheet Metal Processing
| Technologies | Lotsize | Length | Width | Weight | Material thickness |
|---|---|---|---|---|---|
Laser cutting 2D | from 1 | from 0 mm | from 0 mm | — | 0–15 mm |
Bending / folding | from 1 | 0–3,000 mm | — | — | from 0 mm |
Combined forming laser cutting / punching | from 1 | from 0 mm | from 0 mm | — | from 0 mm |
Oxyacetylene cutting | 50–2,000 | 50–2,000 mm | 50–1,220 mm | 0–500 kg | 5–20 mm |
Welded constructions / Structural Steelwork
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Welded constructions (weldments) | from 0 mm | from 0 mm | from 0 mm | from 0 kg |
Machine frames / bases / racks | 500–3,000 mm | 500–3,000 mm | 500–4,000 mm | 0–24,000 kg |
Water jet cutting
| Technologies | Lotsize | Length | Width | Material thickness |
|---|---|---|---|---|
Water jet cutting 2D | from 1 | from 0 mm | from 0 mm | from 0 mm |
Casting
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Machine moulding (sand casting) | from 1 | from 0 mm | from 0 mm | from 0 mm | from 0 kg |
Cutting dies / deep drawing dies
| Technologies | Length | Width | Height | Weight |
|---|---|---|---|---|
Punching / Cutting tools | 200–2,000 mm | 200–500 mm | 100–450 mm | 0–2,000 kg |
Follow-on composite tools | 200–2,000 mm | 200–500 mm | 100–450 mm | 0–2,000 kg |
Fineblanking tools | 50–450 mm | 50–250 mm | 10–200 mm | 0–200 kg |
Deep-drawing dies | 20–2,000 mm | 20–500 mm | 20–450 mm | 0–2,000 kg |
Die replacement / wearing part manufacturing | — | — | — | — |
Impact extrusion dies | 20–2,000 mm | 20–500 mm | 20–450 mm | 0–2,000 kg |
Mechanical Engineering
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Mechanical engineering | 1–1,000 | 20–2,000 mm | 20–450 mm | 20–450 mm | 0–2,000 kg |
Finishing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
External cylindrical grinding | 1–500 k | from 0 mm | — | — | from 0 mm | — |
Internal cylindrical grinding | 1–500 | 10–200 mm | — | — | 10–800 mm | — |
Centreless grinding | 1–500 | 10–800 mm | — | — | 10–450 mm | 0–300 kg |
Circular honing - internal | 1–200 | 10–2,000 mm | 10–400 mm | 10–2,500 mm | 10–500 mm | 0–2,000 kg |
Surface grinding machine | 1–200 | 10–2,000 mm | 10–600 mm | 10–500 mm | — | 0–2,500 kg |
Gear Making
| Technologies | Lotsize | Length | Diameter |
|---|---|---|---|
Cylindrical gear / spur gear | from 1 | 0–100 mm | 0–150 mm |
Assembly
| Technologies | Weight |
|---|---|
Mechanical assembly | 0–5,000 kg |
Injection Moulding, Extruding
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Injection moulding | 1–500 k | 0–300 mm | 0–300 mm | 0–300 mm | 0–0.5 kg |
Welding
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight | Material thickness |
|---|---|---|---|---|---|---|---|
Inert gas shielded arc welding (MIG/MAG) | from 1 | from 0 mm | from 0 mm | from 0 mm | — | from 0 kg | — |
Inert gas shielded arc welding (TIG) | from 1 | from 0 mm | from 0 mm | from 0 mm | — | from 0 kg | — |
Manual electrode welding | 1–1,000 | 10–5,000 mm | 10–5,000 mm | 10–3,000 mm | 100–300 mm | 0–24,000 kg | 2–50 mm |
Forming (Plastics & Rubber)
| Technologies | Lotsize | Length | Width | Height | Weight | Material thickness |
|---|---|---|---|---|---|---|
Thermoforming | 1–2,000 | 10–500 mm | 10–200 mm | 10–50 mm | 0–100 kg | 1–10 mm |
Heat Treatment
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Case hardening/surface hardening | 1–1,000 | 10–1,000 mm | 10–1,000 mm | 10–1,000 mm | 10–1,000 mm | 0–600 kg |
Annealing | 1–1,000 | 10–1,000 mm | 10–1,000 mm | 10–1,000 mm | 10–1,000 mm | 0–600 kg |
Hardening | 1–1,000 | 10–1,000 mm | 10–1,000 mm | 10–1,000 mm | 10–1,000 mm | 0–600 kg |
Vacuum annealing | 1–1,000 | 10–1,000 mm | 10–1,000 mm | 10–1,000 mm | 10–1,000 mm | 0–600 kg |
Threading
| Technologies | Lotsize | Length | Diameter | Weight |
|---|---|---|---|---|
Thread grinding | 1–200 | 10–250 mm | 10–250 mm | 0–100 kg |
Surface Treatment
| Technologies | Lotsize | Length | Width | Height | Weight |
|---|---|---|---|---|---|
Blacking | 1–200 | 10–2,000 mm | 10–500 mm | 10–500 mm | 0–300 kg |
Milling
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Milling | 1–1,000 | 0–3,000 mm | 0–1,000 mm | 0–500 mm | — | — |
5-axis milling machines | 1–1,000 | 0–3,000 mm | 0–1,000 mm | 0–500 mm | — | — |
Form milling (3 D) | 1–1,000 | 0–3,000 mm | 0–1,000 mm | 0–500 mm | — | — |
Full-range milling (including turning) | 1–2,000 | 10–2,000 mm | 10–1,200 mm | 10–500 mm | 10–1,000 mm | — |
HSC milling | 1–2,000 | 10–800 mm | 10–400 mm | 10–350 mm | — | 0–450 kg |
Drilling / Sawing
| Technologies | Lotsize | Length | Width | Height | Diameter | Weight |
|---|---|---|---|---|---|---|
Sawing | 1–2,000 | 5–1,000 mm | 5–500 mm | 5–300 mm | 5–500 mm | — |
Drilling / threading / tapping | 1–2,000 | 5–1,200 mm | 5–450 mm | 5–450 mm | — | 0–500 kg |
Materials
Cast metals
Cast steelCast iron
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Industries
Hydraulic and pneumatic industryMachine tool manufacturingMechanical engineering
Certificates
ISO 9001:2015
Parts & Machines
Parts (5)
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Stanzwerkzeug
Technology5-axis milling machines
MaterialSteel
Dimensions
Width500 mm
Height500 mm
Length950 mm
Lotsize0
ComplexityLow
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Flanschen
TechnologyTurning
MaterialStainless steel (rust-proof V2A)
Dimensions
Length200 mm
Diameter210 mm
Lotsize0
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Stanzwerkzeug
Technology5-axis milling machines
MaterialTool steel
Dimensions
Length1000 mm
Width450 mm
Height450 mm
Lotsize0
ComplexityLow
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Hydrauliksteuerung
Technology5-axis milling machines
MaterialSteel
Dimensions
Length300 mm
Height10 mm
Width500 mm
Lotsize0
ComplexityLow
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Hydraulikzylinder
TechnologyBroaching
MaterialSteel
Dimensions
Diameter600 mm
Length3000 mm
Lotsize0
ComplexityLow
5 Parts
5-axis milling machines3
Turning1
Broaching1
Contact
Location
Main locationHerschelstraße 63 B, 70565 Stuttgart, Germany
Company contact
Contact persons
SM
Senad Mujovic
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