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Main activity : ………………………………..…Casting of aluminum castings *Low pressure casting of aluminium *Gravity Casting of Aluminum Start of business activity : …………….2003 Start of own production : ………….2010 Number of employees : ………………………6 Annual turnover 2022: ………………………1.000.000€
Founded
2003
Employees
5 - 10
Certifications
Trnovska vas
Slovenia - 2254
Metfon was founded in 1977 and is a small family company specialised in aluminum high pressure diecasting. We try to give to our customer the finished parts so for this reason we have a tool-shop that allow us to produce the tool and also a machining department. We are a very reliable company.
Founded
1977
Employees
10 - 20
Certifications
ORBASSANO
Italy - 10043
Founded
2005
Employees
100 - 200
Certifications
Velbert
Germany - 42551
The Saxon diecast GmbH was founded in 1992 as a die-Saxon and electrical products GmbH, emerged from the VEB die casting, whose headquarters was in Borsdorf since 1954. In 1995, the operation was performed in the final privatization. During the year 2006, the aluminum foundry, tool and mechanical production was gradually shifted from Borsdorf to Beucha. At the beginning of 2007, the relocation of the entire Borsdorfer division was completed in the new and much larger facility in Beucha, which was accompanied simultaneously with an expansion of production and logistics capacity. At present, our company employs 85 people. As a longtime partner in all industries, from automotive industry, household appliances and electrical industry through to the light and heavy engineering, has Saxon diecast GmbH extensive experience in the production of light and Schwermetalldruckguß.
Founded
1992
Employees
50 - 100
Certifications
Beucha
Germany - 04824
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MWS cast aluminum produced at the two sites in Kufstein and Klagenfurt, with around 140 employees, sand castings and permanent mold castings in all standard aluminum and alloys. Every year, more than 700,000 works of our castings. Our company is authorized and approved by almost all German car producers as a supplier. Kufstein factory / Schwoich (HQ) - Central management - Prototype production - Gravity die casting series production Work Klagenfurt - Handgeformte small series - Machine Shaped medium series - Great Shows on automatic molding line
Founded
2004
Employees
50 - 100
Certifications
Kufstein
Austria - 6330
DITALEN is a specialized manufacturer of aluminum alloy elements, in which casting and heat treatment process are directly involved. During the last fifteen years we have specialized in electrification and catenary systems. We also work and have a big experience in other sectors like medicine, illumination, motorsport, street furniture, etc. The casting process more used in our organization is the permanent mold casting or also called chill casting (process in which molten metal is poured into a permanent metal mold solidified at atmospheric pressure) but our technical department gives solution for every kind of project related to aluminum casting and heat treatments, adapting them to the needs of our customers easily.
Founded
1997
Employees
10 - 20
Certifications
Azuqueca de Henares
Spain - 19200
Production of complete lightmetal systems manufactured in the casting process: pressure die casting, sand casting, gravity die casting, Lost foam incl. machining and assembly.
Founded
1873
Employees
> 1000
Certifications
Biberach/Riss
Germany - 88400
We are a aluminum gravity die casting with high quality standard - Private Kokillenbau, with processing of your CAD data and Transfer to our 3 - 4 - and 5-axis controlled machines - Alugussteile of 0.003 kg to 45 kg up to 1.5 meters in length Annual volume of 500 tonnes in different aluminum alloys - Parts production on 24 new CNC machines Turning / Milling also editing Aluvollmaterial - Finish work such as powders, trovalen, rays, anodize, assemble It is deliberately produced to 100% in Germany - we prove to our customers that we are competitive with quality, delivery and cost. Company History: 1965, shortly after his master's examination, the present owner and manager Manfred Kappes became self-employed and dropped two apprentices the foundation for the Kappes Maschinenbau GmbH and the metal casting GmbH in Pfaffhausen / Bavaria and Alko cast aluminum GmbH in drive / Thuringia. Now, in these three companies employs about 100 people and shed more than 500 tonnes of aluminum a year. This exclusively as gravity die in gravity die at a weight from 0.003 to 45 Kg The most common alloys are Al Si 7 Mg (wa), Al Si 9 Mg (wa), Al Si 11 Mg (wa), Zn Al 10 Si 8 Mg, Al, Si and Al 12 Si 8 Cu 3 A powerful tool manufacturing with advanced 3D - CAD / CAM system and CNC machines and EDM is able to implement the short-term customer needs. With 24 CNC - lathes and machining centers to process the Alugussteile in shifts finished. The high level of customer satisfaction in terms of quality and reliability make us confident to survive the challenges ahead. Many of our customers now use the offer to bring our experience in the development of new castings. We maintain, now 2600 products for our customers and deliver 10% to other European countries.Our clientele include the engineering, sun protection technology, Elektronikbau, vehicle and vehicle bodies, construction, air gun manufacturers, the German Federal Railways, facade, ladders and scaffolding manufacturer, drying plant manufacturers, car wash builders, equipment manufacturers and many more. Tooling / Kokillenbau: The duration of the form that the mold is made of steel or cast iron. Undercuts can be formed with trains, loose parts or sand cores. The sand cores are destroyed after casting. Of course, composite casting is that doable with cast steel parts or threaded brass bushes. Before casting, the molds are sized, that is, provided with a layer of clay, carbon black or the like. Compared to sand casting, the cooling rates in gravity casting due to the higher thermal conductivity of cast iron against sand are significantly higher. This results in a relatively fine-grained and dense structure, the better mechanical properties than sand cast from the same aluminum alloy. Foundry: Permanent mold casting is poured by hand, usually with the aid of hydraulic cylinders, the mold opened. The caster takes the part, includes the shape and pours again. - Hot swap - Supernatants and ridges are ground - X-ray control Cutting works: CNC Milling on our 12 horizontal BZ with a max. Travel of X 800 Y 800 Z 700mm on our 2 vertical BZ with a max. Travel of X 2000 Y 500 Z 600mm (Different with NC rotary table) CNC turning 6 machines with a max. Diameter of 350mm, with special jaws to ca.400mm 2 machines with automatic bar feeder max. Diameter 50, 4-axis gesteuerert 1 machine with automaischem bar feeder max. Diameter 72, 5-axis gesteuerert...
Founded
1965
Employees
50 - 100
Certifications
Pfaffenhausen
Germany - 87772
We are a medium sized company that deals with the casting and machining of aluminum products. In our house create approximately 50 employees, from engineers on skilled workers to trainees in the departments Die-casting, grinding, machining, CNC machining, grinding, polishing, powder coating, printing and mounting, as well as ultrasonic machining with measurement, X-ray inspection and documentation . To our national and international customers include companies from the industry and craft fields of electrical engineering, automobile, gear technology, food and household goods, instruments, leisure and garden furniture, furniture, multimedia and pump technology. Our goal is to offer you a product from planning and design through to the finished part. For about two years we have hizugenommen to our Gießkompetenz Gravity die casting, the liquid presses and can produce very dense microstructure cost without sprue and riser with this procedure.(Pans, feet, pots but also more complex structures) Die cast aluminum 11 in electric furnaces, the aluminum is molten. Depending on the product and use a wide variety of alloys with appropriate melting and heat treatment applied. The liquefied aluminum is poured by hand with the help of a ladle into molds (molds) that are placed in advance with butane gas fires to temperature. After a specified Erkaltungszeit the mold is opened and the casting. On average, we pour about 90 parts per mold and layer. Each casting is subject to a visual inspection. The QS takes interval based front-destructive material testing, to observe the casting quality in the interior of the piece. CNC machining In many cases, machining operations are necessary. We have built our own house CNC department that allows all kinds of 'rotating' and 'milled' edits. Manual edits In many cases, manual activities are as deburring, judge or drill and tap drill necessary or not feasible other than by hand. Too, we have adjusted competent forces involved in these activities. Most of the edits are performed on specially constructed devices. Sawing, grinding, After casting sprues and risers are separated with log band saws. After the parts are tempered, meaning they are cured in convection ovens at 570 ° C and annealed at 180 ° C. In the grinding castings for machining are prepared or prepared the surface for subsequent coating. Also, the dimensionally accurate grinding after drawing is dominated by our professionals, so that a subsequent machining can possibly be dispensed with. After fine grinding, polishing takes place. The customer receives the polished finished product. Powder coating To give the surfaces of castings a sizable structure or enhanced durability, abrasion resistance, weather resistance, etc. (surface finish), we have built a powder coating. Here we wear electrostatically charged powder onto the workpiece that is subsequently heated in the oven and after cooling results in a solid coating of the workpiece. The quality of the coating is ensured and documented checks of layer thickness, adhesion and resistance. Assembly In addition to manufacturing the einzeilnen components of a product, we take care of you, of course, partial or complete assembly of the entire product. We ship the finished products, of course, directly from our company to your customers. ...
Founded
1982
Employees
20 - 50
Certifications
Marsberg
Germany - 34431
Dear Ladies and Gentlemen, We specialize in aluminum sand and permanent mold casting. Our decades of experience in the field of aluminum technology in the automotive as well as in the gas valve sector sets us apart. We want them to benefit from our strengths. Quality cast • most complex geometries • Precast delivery • Short-term order processing • Flexibility • Certified according to ISO 9001:2008 We advise and help you with our experience in the interpretation and the most cost effective manufacturing of your cast aluminum component. Challenge us and join your tasks to us. Together we will find a solution. Give us a try!
Founded
1950
Employees
20 - 50
Certifications
Jestetten
Germany - 79798
Our engineering office was established in 1954 and is headed by Dipl.-Ing Peter Kaczynski since 1988. From the beginning, the focus was the procurement of machinery parts in the international supply markets. For 20 years, these are primarily Foundry products from worldwide manufacturing, as Steel investment casting, stainless steel investment casting, lost wax casting, sand casting, permanent mold casting, die casting, aluminum investment casting. Furthermore, we also supply MIM parts (metal powder injection molding) and sintered parts. Also, turning parts, stamping parts, metal stamping bending parts and forging parts belong to our program. Mechanical machining (CNC turning, CNC milling), heat treatment (hardening, vacuum hardening, induction hardening, carbo-nitriding), surface treatments (zinc plating, electro polishing, polishing, chrome plating, nickel plating) are now standard. Module assembly after consultation with our customers. All our foreign partners are certified.
Founded
1954
Employees
5 - 10
Certifications
Obersulm
Germany - 74182
BMC is an international trading- and service-company. We deliver industrial goods in all quantities – we are mainly specialized in trade in foundry products, articles of mechanical work, bending and welding goods. With our Partners we guarantee, that You receive your ordered goods on time – compliant to the quality we have established together. Our scope of activity includes in principle all industry products: Forging parts, Sheet parts (cutting, die shearing, stamping, welding) Rod parts and profiles Welded constructions Casting parts Mechanical Working (on conventional and CNC- controlled machining machines, Machining centre) Anticorrosive protection (galvanization, lacquering, pulverization, cataphoresis) We can supply You with all products fully machined, varnished and assembled. Our field of production includes all materials used in industry. Our company offers not only fabrication of the product, but also complete support starting from design till overall production and delivery to our customer, with all production stages such as: construction, engineering optimization process, pattern and instrumentation creating, machining, treatment, coating and assembling. On request we can deliver all products as raw, semi-finished, finished parts. Also assembled and with desired surface (raw, primed, painted – wet or powdered, anodized, burnished, KTL-coated, galvanized) and / or heat treatment (nitrided, hardened, tempered, etc.). With our range of services we have every opportunity to support our customers quickly, flexibly and efficiently. We can guarantee good quality together with on-time delivery. Take advantage of our shopping opportunities in this area.
Founded
2009
Employees
Certifications
Warszawa
Poland - 00-681
Leading specialist in metallurgical products and high-quality castings. With decades of experience and state-of-the-art technology, we develop and manufacture innovative solutions for a wide range of industries. Our focus is on the highest quality, precision, and personalized customer support – from development to series production.
Founded
1900
Employees
100 - 200
Certifications
Heiligenhaus
Germany - 42579
Our fully integrated foundry has many years of experience, cutting-edge technology and first-class infrastructure. We are pioneers in the production of steel and aluminum alloys and multi-material bronzes of the highest quality and provide you with products that meet the highest standards. As a proud member of the Foundry Alliance group of companies, we strive as a precision foundry to provide our customers with first-class products of the highest quality that not only meet their requirements but also offer them significant added value.
Founded
1986
Employees
20 - 50
Certifications
Spremberg
Germany - 03130
Founded
2016
Employees
> 1000
Certifications
Ellwangen
Germany - 73479
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Kıvançlar Casting was established in 1981 in Ankara Sincan Organized Industrial Zone on an area of 2000m2. Kıvançlar is interested in cast iron and ductile iron casting works. We have a fully automated resin line. We also have a spectrometer laboratory where the necessary analyzes of the produced products are carried out
Founded
1981
Employees
20 - 50
Certifications
Ankara
Turkey - 061000
Founded
1873
Employees
50 - 100
Certifications
Ennepetal
Germany - 58256
CAST specialized in casting for industrial production by cast iron, ductile iron, steel, stainless steel or aluminum. Every project is produced on client's specification, giving a special attention to the business dimensions, the specific standards of the products and the qualitaive characteristics required. In this way a complete support to design and industrialization of products can be given. Reduction on prototype timing and of pre-series is one of our main goal. The demanding market require more customization of products and continuous technical improvements even during production. The formula"0% DEFECT" is guaranteed. This force us to have a continuous improvement on all our supply chain, starting from industrialization to the choice of casting process, with deep control of every possible cause. Satisfaction for us, guaranteed result for our client.
Founded
2018
Employees
5 - 10
Certifications
Viterbo (VT)
Italy - 01100
Adjatech, like a job company, produces aluminium, bronze and stainless steel parts. Company is equipped in foundry workshop with 2 tons/day melting possibilities, focused on permanent mold technology, machining workshop with 3 and 5 axis CNC machines. For special project laser cutter workshop is available too. The team of engineers is ready for the most difficult projects. Equipment: Haas 5 -axis machining center UMS -750 ; year 2019 Haas 3-axis machining center VF-2 ; year 2020 Doosan machining center 5700 ; year 2018 3 CNC Turning machines 4 automatic melting aluminium furnaces 600kg/each 8 automatic casting machines Kawasaki robots for grinding and polishing Kimla laser cutter 2000x3000 year 2019
Founded
2003
Employees
50 - 100
Certifications
Kobylnica
Poland - 62-006
Foundry specialized in small and medium series. Wide range of casting irons melted with more then 14 different types of metall. Specialized in GJS. Specialized in safety related parts. Specialized in complex parts with a lot of cores. The available presentation will give the bigger picture. HORIZONTAL MOULDING LINE WITH GREEN SAND MOULDING at 2 different lines. FLEXIBILITY CASTINGS WEIGHT RANGING FROM 0,2 KG TO 150 KG BATCH SIZES FROM 5 TO 6000 PCS
Founded
1978
Employees
100 - 200
Certifications
Gostyn
Poland - 63-800
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