Mercator Castings & Machining B.V.

Netherlands, 7002CA Doetinchem

Competencies

Technologies

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	from 0 mm	from 0 mm	from 0 mm	from 0 kg
Machine frames / bases / racks	100–5,000 mm	100–5,000 mm	10–5,000 mm	0–3,000 kg
Beam prefabrication	10–12,000 mm	10–600 mm	10–800 mm	0–2,500 kg

Turning

Technologies	Lotsize	Length	Diameter	Weight
Turning	1–5,000	50–1,500 mm	10–1,500 mm	—
Full-range turning (including milling)	1–5,000	50–1,000 mm	10–1,000 mm	—
Hard turning	1–1,000	50–1,500 mm	10–1,500 mm	—
Broaching	1–1,000	10–1,500 mm	10–1,500 mm	—
Centering / end facing	1–10,000	1–1,000 mm	1–1,000 mm	—
Shaft machining	1–5,000	50–1,500 mm	50–1,500 mm	0–250 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	15–3,000 mm	15–3,000 mm	15–3,000 mm	15–3,000 mm	0–10,000 kg

Casting

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Machine moulding (sand casting)	from 1	from 0 mm	from 0 mm	from 0 mm	—	from 0 kg
Gravity die casting	1–5,000	10–5,000 mm	10–5,000 mm	10–5,000 mm	—	0–5,000 kg
Pressure die casting	from 1	from 0 mm	from 0 mm	from 0 mm	—	from 0 kg
Investment casting	1–5,000	10–5,000 mm	10–5,000 mm	10–5,000 mm	—	0–5,000 kg
Low-pressure casting	1–500	10–1,000 mm	10–1,000 mm	10–1,000 mm	—	0–4,000 kg
Hand moulding (sand casting)	1–100	10–3,000 mm	10–3,000 mm	10–5,000 mm	—	0–5,000 kg
Centrifugal casting	1–50,000	1–2 mm	—	—	10–20 mm	0–10 kg
Continuous casting	1–5,000	—	10–500 mm	10–500 mm	1–200 mm	—
Thixoforming	1–20	1–10 mm	1–10 mm	1–10 mm	—	0–10 kg

Jigmaking

Technologies	Length	Width	Height	Weight
Drilling / milling jigs	15–3,000 mm	15–3,000 mm	15–3,000 mm	0–10,000 kg
Assembly jigs	15–3,000 mm	15–3,000 mm	15–3,000 mm	0–10,000 kg
Clamping devices	15–3,000 mm	15–3,000 mm	15–3,000 mm	0–1,000 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Anodizing	1–10,000	10–1,500 mm	10–1,500 mm	10–1,500 mm	—	0–1,000 kg	—
Electroplating	1–10,000	10–1,500 mm	10–1,500 mm	10–1,500 mm	—	0–1,000 kg	—
Powder coating	1–10,000	15–1,000 mm	15–1,000 mm	15–1,000 mm	—	0–1,000 kg	—
Sand blasting	1–1,000	10–500 mm	10–500 mm	10–500 mm	—	0–500 kg	—
Spray-painting	1–10,000	10–1,500 mm	10–1,500 mm	10–1,500 mm	—	0–1,000 kg	—
Galvanizing	1–10,000	10–1,500 mm	10–1,500 mm	10–1,500 mm	10–1,500 mm	0–1,000 kg	10–1,500 mm

Heat Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Case hardening/surface hardening	1–10,000	10–1,500 mm	10–1,500 mm	10–1,500 mm	10–1,500 mm	0–2,000 kg
Annealing	1–10,000	10–1,500 mm	10–1,500 mm	10–1,500 mm	10–1,500 mm	0–3,000 kg
Induction hardening	1–10,000	10–1,500 mm	10–1,500 mm	10–1,500 mm	10–1,500 mm	0–2,000 kg

Finishing

Technologies	Lotsize	Length	Diameter	Weight
Centreless grinding	1–5,000	10–1,500 mm	10–1,500 mm	0–2,000 kg
Surface lapping	1–1,000	10–1,500 mm	10–1,500 mm	—

Etching and Spark Erosion

Technologies	Lotsize	Length	Width	Height	Material thickness
Chemical deburring	1–10,000	15–3,000 mm	15–3,000 mm	15–3,000 mm	—
Etching	1–500	15–1,000 mm	15–1,000 mm	—	1–1,000 mm

Mould construction

Technologies	Length	Width	Height	Weight
Modelmaking	15–5,000 mm	15–5,000 mm	15–5,000 mm	0–10,000 kg
Squeeze moulds	15–3,000 mm	15–3,000 mm	15–3,000 mm	0–10,000 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Milling	1–5,000	50–1,500 mm	50–1,500 mm	50–1,500 mm	—	—
Full-range milling (including turning)	1–10,000	50–1,500 mm	50–1,500 mm	50–1,500 mm	50–1,500 mm	—
Engraver milling	1–500	150–1,000 mm	150–1,000 mm	150–1,000 mm	150–1,000 mm	0–60 kg

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Sawing	1–10,000	10–1,000 mm	10–1,000 mm	10–1,000 mm	5–1,000 mm	—
Drilling / threading / tapping	1–5,000	10–1,000 mm	10–1,000 mm	10–1,000 mm	—	0–150 kg

Materials

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Cast metals

Cast steelCast iron

Light metals

Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys

Industries

Clean room technologyPlant engineering and constructionDrive and gear engineeringBoiler, container and tank construction Machine tool manufacturingTelecommunication industryPaper and printing machinery industryAir conditioning, refrigeration and ventilation industryPrecision engineering, mechatronics and opticsChemical industryElectrical industryBuilding, agricultural and forestry machinery manufacturingSpecial purpose machinery manufacturingShipbuilding industryApparatus engineeringAutomotive and vehicle constructionMining and tunnel engineeringMeasurement and control technique, laboratory equipmentHousehold appliance industryMedical technologyPackaging industryMilitary engineeringAerospace and aviation industryRailway and rail vehicles industryMechanical engineeringOffice machinery and suppliesLighting industryAutomation and control engineeringFittings engineeringFurniture industryInformation technology (hardware)Hydraulic and pneumatic industryPower generation and transmission industryConstruction and architectural supplies

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