Wuxi Cast GmbH

Germany, 52353 Düren

Competencies

Technologies

Welding

Technologies	Lotsize	Length	Width	Height	Weight
Inert gas shielded arc welding (MIG/MAG)	1–1 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	0–5,000 kg
Inert gas shielded arc welding (TIG)	1–1 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	0–5,000 kg
Friction welding	1–1 M	1–1,500 mm	—	—	—

Casting

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Machine moulding (sand casting)	from 1	from 0 mm	from 0 mm	from 0 mm	—	from 0 kg
Investment casting	1–100 M	1–1,500 mm	1–1,500 mm	1–400 mm	—	0–1,000 kg
Low-pressure casting	1–1 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	—	0–5,000 kg
Hand moulding (sand casting)	1–100 M	1–5,000 mm	1–5,000 mm	1–5,000 mm	—	0–10,000 kg
Centrifugal casting	1–100 M	1–4,500 mm	—	—	1–850 mm	0–900 kg
Continuous casting	1–1 M	—	1–500 mm	1–500 mm	1–500 mm	—

Turning

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Turning	1–500 k	from 0 mm	—	—	from 0 mm	—
Swiss turning	1–500 k	from 0 mm	—	—	from 0 mm	—
Full-range turning (including milling)	1–10 M	1–5,000 mm	—	—	1–1,200 mm	—
Hard turning	1–10 M	1–2,500 mm	—	—	1–1,000 mm	—
Deep-hole drilling	1–10 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	1–800 mm	0–2,000 kg
Centering / end facing	1–10 M	1–5,000 mm	—	—	1–2,500 mm	—

Sintering & Powder Pressing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Sintering	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	1–400 mm	0–200 kg

Finishing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
External cylindrical grinding	1–500 k	from 0 mm	—	—	from 0 mm	—
Internal cylindrical grinding	1–1 M	1–500 mm	—	—	1–500 mm	—
Shot blasting	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	—	0–2,500 kg

Solid Forming

Technologies	Lotsize	Weight
Drop forging	1–1 M	0–5,000 kg
Open die forging	1–1 M	0–5,000 kg

Mechanical Engineering

Technologies	Lotsize	Length	Width	Height	Weight
Mechanical engineering	1–1 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	0–5,000 kg

Measuring & Testing

Technologies	Length	Width	Height	Diameter	Weight
Measuring / testing	1–9,000 mm	1–2,500 mm	1–2,500 mm	1–2,500 mm	0–5,000 kg

Assembly

Technologies	Weight
Mechanical assembly	0–5,000 kg

Heat Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Case hardening/surface hardening	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	1–1,200 mm	0–2,500 kg
Annealing	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	1–1,200 mm	0–2,000 kg
Hardening	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	1–1,200 mm	0–2,500 kg
Hardening and tempering	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	1–1,200 mm	0–2,500 kg

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Surfacing / build-up welding	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	1–1,200 mm	0–2,500 kg	1–1,200 mm
Pickling	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	—	0–2,500 kg	—
Electropolishing	1–1 M	1–500 mm	1–500 mm	1–500 mm	—	—	—
Electroplating	1–99 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	—	0–5,000 kg	—
Thermal spraying	1–99.9 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	1–1,850 mm	0–5,000 kg	—
Galvanizing	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	1–1,200 mm	0–2,500 kg	1–1,200 mm

Mould construction

Technologies	Length	Width	Height	Weight
Pressure die cast molds	1–1,200 mm	1–1,200 mm	1–1,200 mm	0–2,500 kg
Gravity casting moulds	1–2,500 mm	1–2,500 mm	1–2,500 mm	0–5,000 kg
Modelmaking	1–2,500 mm	1–2,500 mm	1–2,500 mm	0–5,000 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter
Milling	1–500 k	from 0 mm	from 0 mm	from 0 mm	—
5-axis milling machines	1–500 k	from 0 mm	from 0 mm	from 0 mm	—
Full-range milling (including turning)	1–1 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	1–1,200 mm

Assembly Group Manufacturing

Technologies	Lotsize	Length	Width	Height
Potting of components	1–1 M	1–2,500 mm	1–2,500 mm	1–2,500 mm

Additive Manufacturing

Technologies	Lotsize	Length	Width	Height	Weight
Vacuum casting	1–1 M	1–1,200 mm	1–1,200 mm	1–1,200 mm	0–1,000 kg

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Deep-hole drilling	1–1 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	1–1,200 mm	0–5,000 kg
Sawing	1–1 M	1–2,500 mm	1–2,500 mm	1–2,500 mm	1–1,200 mm	—

Labelling / marking

Technologies	Lotsize	Length	Width	Height	Diameter
Laser marking / Laser inscription	1–1 M	1–500 mm	1–500 mm	1–500 mm	1–500 mm
Marking	1–1 M	1–500 mm	1–500 mm	1–500 mm	1–500 mm

Materials

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Advanced Materials

Nickel alloy (Inconel, Monel, Hastelloy)Carbide

Sintered materials

Metal powder for formed partsMetal powder for hard metal

Cast metals

Cast steelCast iron

Light metals

Titanium and titanium alloys

Industries

Machine tool manufacturingMining and tunnel engineeringChemical industryPower generation and transmission industryMedical technologyAerospace and aviation industryPrecision engineering, mechatronics and opticsRailway and rail vehicles industryBuilding, agricultural and forestry machinery manufacturingAutomotive and vehicle constructionAutomation and control engineeringBoiler, container and tank construction Mechanical engineeringPlant engineering and constructionDrive and gear engineeringSpecial purpose machinery manufacturingApparatus engineering

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