MAG Metall Advancement Group GmbH

Germany, 70597 Stuttgart-Degerloch

Competencies

Technologies

Casting

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Machine moulding (sand casting)	1–5 M	4–1,200 mm	4–1,200 mm	4–1,200 mm	—	0–300 kg
Gravity die casting	1–3 M	10–1,300 mm	10–1,300 mm	10–1,300 mm	—	0–100 kg
Pressure die casting	250–1 M	10–1,300 mm	10–1,300 mm	10–1,300 mm	—	0–50 kg
Investment casting	10–1 M	5–800 mm	1–500 mm	5–600 mm	—	0–150 kg
Low-pressure casting	1–5 M	10–1,200 mm	10–1,200 mm	10–1,200 mm	—	0–50 kg
Hand moulding (sand casting)	1–100 k	3–10,000 mm	3–5,000 mm	3–10,000 mm	—	0–150,000 kg
Centrifugal casting	1–500 k	10–9,000 mm	—	—	40–1,500 mm	0–2,500 kg
Continuous casting	10–10,000	—	60–12,000 mm	60–12,000 mm	60–500 mm	—

Welding

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Inert gas shielded arc welding (MIG/MAG)	1–10,000	5–20,000 mm	5–5,000 mm	5–5,000 mm	—	0–25,000 kg	—
Inert gas shielded arc welding (TIG)	1–10,000	5–20,000 mm	5–5,000 mm	5–5,000 mm	—	0–25,000 kg	—
Laser-beam welding	100–10,000	2–40 mm	1–40 mm	1–40 mm	10–50 mm	0–500 kg	—
Robot welding	1–10,000	5–20,000 mm	5–5,000 mm	5–5,000 mm	—	0–25,000 kg	—
Manual electrode welding	1–10,000	5–20,000 mm	5–5,000 mm	5–5,000 mm	5–2,500 mm	0–25,000 kg	5–50 mm
Submerged-arc welding	1–10,000	5–20,000 mm	5–5,000 mm	5–5,000 mm	5–250 mm	0–250 kg	5–50 mm

Welded constructions / Structural Steelwork

Technologies	Length	Width	Height	Weight
Welded constructions (weldments)	1–20,000 mm	1–5,000 mm	1–5,000 mm	0–25,000 kg
Machine frames / bases / racks	1–20,000 mm	1–5,000 mm	1–5,000 mm	0–25,000 kg
Beam prefabrication	100–15,000 mm	100–1,000 mm	100–1,000 mm	0–20,000 kg

Solid Forming

Technologies	Lotsize	Weight
Drop forging	100–100,000	0–40 kg

Sheet Metal Processing

Technologies	Lotsize	Length	Width	Height	Material thickness
Laser cutting 2D	from 100	from 0 mm	from 0 mm	—	from 0 mm
Bending / folding	from 100	from 0 mm	—	—	from 0 mm
Punching / nibbling	from 5,000	from 0 mm	from 0 mm	—	from 0 mm
Combined forming laser cutting / punching	from 500	from 0 mm	from 0 mm	—	from 0 mm
Laser cutting, tube & section	500–10,000	10–500 mm	1–500 mm	1–500 mm	1–10 mm

Sheet Metal Forming (Stamping, Deep-drawing)

Technologies	Lotsize	Length	Width	Material thickness
Punching / pressing (Out-of-tool)	from 5,000	from 0 mm	from 0 mm	from 3 mm
Stamping and bending machine (Bihler)	from 50,000	from 0 mm	from 0 mm	from 0 mm

Pipe & Tube Manufacturing

Technologies	Lotsize	Length	Width	Height	Diameter	Material thickness
Pipe bending	from 10	from 0 mm	—	—	from 0 mm	from 0 mm
Laser cutting, tube & section	from 100	from 0 mm	from 0 mm	from 0 mm	—	from 0 mm

Cable Preparation

Technologies	Diameter
Cable preparation	1–100 mm

Turning

Technologies	Lotsize	Length	Diameter
Turning	100–500 k	from 0 mm	from 0 mm
Automatic turning (bar)	from 500	from 0 mm	from 10 mm
Swiss turning	500–500,000	from 0 mm	from 0 mm
Full-range turning (including milling)	50–10,000	10–500 mm	5–500 mm

Heat Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight
Annealing	0–1,000	0–1,000 mm	0–1,000 mm	0–1,000 mm	20–5,000 mm	0–250 kg
Hardening	50–10,000	10–700 mm	10–700 mm	10–700 mm	10–700 mm	0–500 kg
Induction hardening	50–10,000	10–700 mm	10–700 mm	10–700 mm	10–700 mm	0–500 kg
Nitriding processes	50–5,000	1–700 mm	1–700 mm	1–700 mm	1–700 mm	0–100 kg
Hardening and tempering	0–1,000	0–1,000 mm	0–1,000 mm	0–1,000 mm	10–500 mm	0–250 kg

Milling

Technologies	Lotsize	Length	Width	Height	Diameter
Milling	100–500 k	from 0 mm	from 0 mm	from 0 mm	—
5-axis milling machines	100–500 k	from 0 mm	from 0 mm	from 0 mm	—
Full-range milling (including turning)	50–10,000	1–500 mm	1–500 mm	1–500 mm	5–500 mm

Surface Treatment

Technologies	Lotsize	Length	Width	Height	Diameter	Weight	Material thickness
Electroplating	0–10,000	0–1,000 mm	0–1,000 mm	0–1,000 mm	—	0–100 kg	—
Powder coating	50–10,000	10–3,000 mm	10–3,000 mm	10–3,000 mm	—	0–1,000 kg	—
Sand blasting	0–10,000	0–1,000 mm	0–1,000 mm	0–1,000 mm	—	0–500 kg	—
Galvanizing	0–1,000	0–1,000 mm	0–1,000 mm	0–1,000 mm	10–500 mm	0–250 kg	2–50 mm

Drilling / Sawing

Technologies	Lotsize	Length	Width	Height	Weight
Drilling / threading / tapping	50–10,000	1–1,000 mm	1–1,000 mm	1–1,000 mm	0–500 kg

Materials

Cast metals

Cast steelCast iron

Light metals

Aluminium and aluminium alloys

Heavy metals

Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloys

Steel

Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel

Industries

Drive and gear engineeringHydraulic and pneumatic industryMechanical engineeringBoiler, container and tank construction Mining and tunnel engineeringAutomotive and vehicle constructionSpecial purpose machinery manufacturingMachine tool manufacturing