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Production of complete lightmetal systems manufactured in the casting process: pressure die casting, sand casting, gravity die casting, Lost foam incl. machining and assembly.
Founded
1873
Employees
> 1000
Certifications
Biberach/Riss
Germany - 88400
We are a aluminum gravity die casting with high quality standard - Private Kokillenbau, with processing of your CAD data and Transfer to our 3 - 4 - and 5-axis controlled machines - Alugussteile of 0.003 kg to 45 kg up to 1.5 meters in length Annual volume of 500 tonnes in different aluminum alloys - Parts production on 24 new CNC machines Turning / Milling also editing Aluvollmaterial - Finish work such as powders, trovalen, rays, anodize, assemble It is deliberately produced to 100% in Germany - we prove to our customers that we are competitive with quality, delivery and cost. Company History: 1965, shortly after his master's examination, the present owner and manager Manfred Kappes became self-employed and dropped two apprentices the foundation for the Kappes Maschinenbau GmbH and the metal casting GmbH in Pfaffhausen / Bavaria and Alko cast aluminum GmbH in drive / Thuringia. Now, in these three companies employs about 100 people and shed more than 500 tonnes of aluminum a year. This exclusively as gravity die in gravity die at a weight from 0.003 to 45 Kg The most common alloys are Al Si 7 Mg (wa), Al Si 9 Mg (wa), Al Si 11 Mg (wa), Zn Al 10 Si 8 Mg, Al, Si and Al 12 Si 8 Cu 3 A powerful tool manufacturing with advanced 3D - CAD / CAM system and CNC machines and EDM is able to implement the short-term customer needs. With 24 CNC - lathes and machining centers to process the Alugussteile in shifts finished. The high level of customer satisfaction in terms of quality and reliability make us confident to survive the challenges ahead. Many of our customers now use the offer to bring our experience in the development of new castings. We maintain, now 2600 products for our customers and deliver 10% to other European countries.Our clientele include the engineering, sun protection technology, Elektronikbau, vehicle and vehicle bodies, construction, air gun manufacturers, the German Federal Railways, facade, ladders and scaffolding manufacturer, drying plant manufacturers, car wash builders, equipment manufacturers and many more. Tooling / Kokillenbau: The duration of the form that the mold is made of steel or cast iron. Undercuts can be formed with trains, loose parts or sand cores. The sand cores are destroyed after casting. Of course, composite casting is that doable with cast steel parts or threaded brass bushes. Before casting, the molds are sized, that is, provided with a layer of clay, carbon black or the like. Compared to sand casting, the cooling rates in gravity casting due to the higher thermal conductivity of cast iron against sand are significantly higher. This results in a relatively fine-grained and dense structure, the better mechanical properties than sand cast from the same aluminum alloy. Foundry: Permanent mold casting is poured by hand, usually with the aid of hydraulic cylinders, the mold opened. The caster takes the part, includes the shape and pours again. - Hot swap - Supernatants and ridges are ground - X-ray control Cutting works: CNC Milling on our 12 horizontal BZ with a max. Travel of X 800 Y 800 Z 700mm on our 2 vertical BZ with a max. Travel of X 2000 Y 500 Z 600mm (Different with NC rotary table) CNC turning 6 machines with a max. Diameter of 350mm, with special jaws to ca.400mm 2 machines with automatic bar feeder max. Diameter 50, 4-axis gesteuerert 1 machine with automaischem bar feeder max. Diameter 72, 5-axis gesteuerert...
Founded
1965
Employees
50 - 100
Certifications
Pfaffenhausen
Germany - 87772
We are a medium sized company that deals with the casting and machining of aluminum products. In our house create approximately 50 employees, from engineers on skilled workers to trainees in the departments Die-casting, grinding, machining, CNC machining, grinding, polishing, powder coating, printing and mounting, as well as ultrasonic machining with measurement, X-ray inspection and documentation . To our national and international customers include companies from the industry and craft fields of electrical engineering, automobile, gear technology, food and household goods, instruments, leisure and garden furniture, furniture, multimedia and pump technology. Our goal is to offer you a product from planning and design through to the finished part. For about two years we have hizugenommen to our Gießkompetenz Gravity die casting, the liquid presses and can produce very dense microstructure cost without sprue and riser with this procedure.(Pans, feet, pots but also more complex structures) Die cast aluminum 11 in electric furnaces, the aluminum is molten. Depending on the product and use a wide variety of alloys with appropriate melting and heat treatment applied. The liquefied aluminum is poured by hand with the help of a ladle into molds (molds) that are placed in advance with butane gas fires to temperature. After a specified Erkaltungszeit the mold is opened and the casting. On average, we pour about 90 parts per mold and layer. Each casting is subject to a visual inspection. The QS takes interval based front-destructive material testing, to observe the casting quality in the interior of the piece. CNC machining In many cases, machining operations are necessary. We have built our own house CNC department that allows all kinds of 'rotating' and 'milled' edits. Manual edits In many cases, manual activities are as deburring, judge or drill and tap drill necessary or not feasible other than by hand. Too, we have adjusted competent forces involved in these activities. Most of the edits are performed on specially constructed devices. Sawing, grinding, After casting sprues and risers are separated with log band saws. After the parts are tempered, meaning they are cured in convection ovens at 570 ° C and annealed at 180 ° C. In the grinding castings for machining are prepared or prepared the surface for subsequent coating. Also, the dimensionally accurate grinding after drawing is dominated by our professionals, so that a subsequent machining can possibly be dispensed with. After fine grinding, polishing takes place. The customer receives the polished finished product. Powder coating To give the surfaces of castings a sizable structure or enhanced durability, abrasion resistance, weather resistance, etc. (surface finish), we have built a powder coating. Here we wear electrostatically charged powder onto the workpiece that is subsequently heated in the oven and after cooling results in a solid coating of the workpiece. The quality of the coating is ensured and documented checks of layer thickness, adhesion and resistance. Assembly In addition to manufacturing the einzeilnen components of a product, we take care of you, of course, partial or complete assembly of the entire product. We ship the finished products, of course, directly from our company to your customers. ...
Founded
1982
Employees
20 - 50
Certifications
Marsberg
Germany - 34431
Dear Ladies and Gentlemen, We specialize in aluminum sand and permanent mold casting. Our decades of experience in the field of aluminum technology in the automotive as well as in the gas valve sector sets us apart. We want them to benefit from our strengths. Quality cast • most complex geometries • Precast delivery • Short-term order processing • Flexibility • Certified according to ISO 9001:2008 We advise and help you with our experience in the interpretation and the most cost effective manufacturing of your cast aluminum component. Challenge us and join your tasks to us. Together we will find a solution. Give us a try!
Founded
1950
Employees
20 - 50
Certifications
Jestetten
Germany - 79798
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Cast-to-measure Fields of application: General engineering, machine tools, construction, drive and traffic engineering Molding technique: Hand molding (molding materials based on furan resin and bentonite) Material qualities: EN-GJL 200 - EN-GJL 350, EN-GJS 400-18 - EN-GJS 700-2 Lot size: Single pieces and small series Stckgewicht: 0.1 - 2500kg, custom demand Finishing / Surface treatment: Net power: prime, paint * Foreign power: electro galvanized, hot-dip galvanizing, polishing, powder coating, gum, heat treatment mech. Processing: CNC machining (contribution) Single production Models: Wood, metal, plastic and foam models http://www.eisenwerk-elterlein.de
Founded
1992
Employees
20 - 50
Certifications
Elterlein
Germany - 09481
Our engineering office was established in 1954 and is headed by Dipl.-Ing Peter Kaczynski since 1988. From the beginning, the focus was the procurement of machinery parts in the international supply markets. For 20 years, these are primarily Foundry products from worldwide manufacturing, as Steel investment casting, stainless steel investment casting, lost wax casting, sand casting, permanent mold casting, die casting, aluminum investment casting. Furthermore, we also supply MIM parts (metal powder injection molding) and sintered parts. Also, turning parts, stamping parts, metal stamping bending parts and forging parts belong to our program. Mechanical machining (CNC turning, CNC milling), heat treatment (hardening, vacuum hardening, induction hardening, carbo-nitriding), surface treatments (zinc plating, electro polishing, polishing, chrome plating, nickel plating) are now standard. Module assembly after consultation with our customers. All our foreign partners are certified.
Founded
1954
Employees
5 - 10
Certifications
Obersulm
Germany - 74182
HELMAPLÁS was founded in 1982 as a supplier of high precision and quality injection moulds. .Customer-oriented service. .Ongoing investment in state-of-the-art technology in all areas. .Highly qualified and specialized technical department. .Last generation manufacturing design and methods. .Total quality above all else
Founded
1982
Employees
< 5
Certifications
Maceira Lra
Portugal - 2405-032
Vision and Mission Even those, who are the best today, tomorrow will not be good enough to fulfill all expectations from customers. This is the reason, why we decided to become a team, which will with boldness and knowledge exceed expectations of our customers and consumers of our products. All this can be achieved with continuous development of our products, with common collaboration on all levels and areas, with innovation and initiative work of inside and outside participations and with incessantly education of our co-workers. Technology and Service Technology Product development and Prototype service Tool shop Aluminium Die-Casting Machining (CNC and external cooperation) Surface coating Assembling Production data Products: Aluminium die-castig parts with and without Machining Total weight to cca. 4,5 kg Assembling Die-casting equipment: 11 coldchamber machines ( 160-700t /Bühler, Wotan, Idra) 5 automatized die-casting cells 4 melting furnaces 2 sandblasting machines Quality assurance: Spectrometer, X-ray machine, 3D Measuring system Aluminium alloys We mainly use these alloys: AlSi9Cu3 DIN226 AlSi12Cu DIN231 AlSi10Mg DIN239 AlSi12 DIN230 Special alloys by order
Founded
1976
Employees
20 - 50
Certifications
Trbovlje
Slovenia - 1420
BMC is an international trading- and service-company. We deliver industrial goods in all quantities – we are mainly specialized in trade in foundry products, articles of mechanical work, bending and welding goods. With our Partners we guarantee, that You receive your ordered goods on time – compliant to the quality we have established together. Our scope of activity includes in principle all industry products: Forging parts, Sheet parts (cutting, die shearing, stamping, welding) Rod parts and profiles Welded constructions Casting parts Mechanical Working (on conventional and CNC- controlled machining machines, Machining centre) Anticorrosive protection (galvanization, lacquering, pulverization, cataphoresis) We can supply You with all products fully machined, varnished and assembled. Our field of production includes all materials used in industry. Our company offers not only fabrication of the product, but also complete support starting from design till overall production and delivery to our customer, with all production stages such as: construction, engineering optimization process, pattern and instrumentation creating, machining, treatment, coating and assembling. On request we can deliver all products as raw, semi-finished, finished parts. Also assembled and with desired surface (raw, primed, painted – wet or powdered, anodized, burnished, KTL-coated, galvanized) and / or heat treatment (nitrided, hardened, tempered, etc.). With our range of services we have every opportunity to support our customers quickly, flexibly and efficiently. We can guarantee good quality together with on-time delivery. Take advantage of our shopping opportunities in this area.
Founded
2009
Employees
Certifications
Warszawa
Poland - 00-681
CKD Kutna Hora a s. : - 2 engineering shops (welding, machining, painting - even top paint) range 200-10 000kg/pc, big series ideal - 1 steel foundry - capacity 20 000 MT/year, from 5 - 10 000 kg/pc, small to big series, automatical and hand moulding line - 1 ductile iron foundry - capacity 7 000 MT/year, range 5-1000 kg more on www.ckdkh.cz
Founded
1967
Employees
> 1000
Certifications
Kutná Hora
Czech Republic - 284 49
The MEGU metal casting is a young, innovative company and leaves the family metal casting KG Rolf Meier upper in Schopfheim forth. MEGU is specializing in aluminum sand casting process, and magnesium castings. The product range goes from small batches over medium series to individual productions of prototypes! The big advantage is that the custom project execution can be carried to a line of business associated shapes and model make very flexible and with great price advantage. The owner of MEGU, Michael Ober Meier, completed after completion of modellers teaching a college degree in mechanical engineering with a specialization in foundry technology. He is currently in charge as a manager of the metal casting KG and is the CEO of MEGU cast metal top Meier GmbH. Its customers include leading equipment and furniture manufacturers from the region as well as from France, Switzerland and Canada.
Founded
Employees
5 - 10
Certifications
Schopfheim
Germany - 79650
On our new website we would like to introduce our company in detail and you keep up with the latest information about Lucka cast iron to date. Our core competencies are cast in gray and Ductile iron from single pieces to series part of the best quality. We stand for a competent cast equitable construction services. We are a reliable partner for our customers, from model building to the finished part. We are not satisfied until our customers are satisfied. We are very proud to present you with our years of proven work. See a selection of products at various castings, including in machine tools, hydraulic and pneumatic equipment, or energy technology. Please use the opportunity to inform themselves about the processed materials we and the dimensions and unit weights in our production. Of course focuses on quality assurance for us at any time of the production in the foreground.
Founded
1994
Employees
50 - 100
Certifications
Meuselwitz
Germany - 4610
From prototype to series: After drawings by the client or made available models, we finished sand-cast castings for industry. The mold is done in our home, with supplied drawings models are created by experienced partners. In a unit weight of 0.01 kg to 100kg in up to 2.5 m largely arise in our home, for example: * Safety valves * Valves * Machine parts * Bearing shells * Switching rings for engines We will assist you in implementing your idea, show cast and technical possibilities on the pros and cons of different materials. We also offer numerous possibilities for further processing. If desired, we will deliver the final packaged product, including installation outside the industry parts. The special quality of our products is preferred by well-known companies in various industries for many years. Extensive internal and external quality management ensures the impeccable quality of our products.
Founded
1986
Employees
Certifications
Liebenau
Germany - 34396
ŞENTÜRKLER MAKİNA was founded at first in 1974 with one lathe and one welding machine in 450 meter square work shop to serve the market and the after market by Sami Saim ŞENTÜRK. In 1993, our company is moved in 1000 meter square factory to started mass manufacturing for Ferro Döküm A.Ş and Uzel A.Ş In 2002, our company name is changed to ŞENTÜRKLER MAKİNA YEDEK PARÇA İMALAT SAN. VE TİC. LTD. ŞTİ Mainly, precison machining bussiness continue to produce ductile,steel and cast iron for the automotive sector. In 2008, our company quality management system ISO 9001:2008 certified by Lloyd���s Register. In 2010, our company increased the capacity machine park to export ,according to the demands of international companies. Present day, We continue to grow everyday by renewing itself in line with the production of customers satisfaction and the quality.
Founded
Employees
20 - 50
Certifications
SAKARYA
Turkey - 54580
Leading specialist in metallurgical products and high-quality castings. With decades of experience and state-of-the-art technology, we develop and manufacture innovative solutions for a wide range of industries. Our focus is on the highest quality, precision, and personalized customer support – from development to series production.
Founded
1900
Employees
100 - 200
Certifications
Heiligenhaus
Germany - 42579
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Our fully integrated foundry has many years of experience, cutting-edge technology and first-class infrastructure. We are pioneers in the production of steel and aluminum alloys and multi-material bronzes of the highest quality and provide you with products that meet the highest standards. As a proud member of the Foundry Alliance group of companies, we strive as a precision foundry to provide our customers with first-class products of the highest quality that not only meet their requirements but also offer them significant added value.
Founded
1986
Employees
20 - 50
Certifications
Spremberg
Germany - 03130
Founded
1954
Employees
200 - 500
Certifications
Tesanj
Bosnia & Herzegovina - 74260
Company: Jeners diecast GmbH Headquarters: Kruppstr. 51, 42489 Wülfrath Phone: 0049 (0) 2058 / 7785-0 Fax: 0049 (0) 2058 / 7785-99 E-mail: info@jeners.com Internet: www.jeners.com Legal form: limited liability company (GmbH) Year of establishment: 1925 Commercial register: HRB 13204 Annual turnover (depending on the base material): Warning: influenced by the material base Production area: 12,000 m² Number of Employees: 90 R & D effort: 3, QM: 5 Product / Service CAD construction Prototyping in ABS with dimension STS 768 Molds and tooling Zinc die casting manufacturing Machining Assembly production IMDS application is standard Declarations of Conformity (REACH, RoHS, etc.) are standard Hardware 26 die casting hot chamber machines 20-315 tons clamping force Hydraulic Presses (some dialogue) CNC Machining Center (4 axes) Blasting machines Vibratory Finishing Machines Threaded machines Assembly machines Special machines Surface machining With certified partners: galvanic surfaces Paintwork Powder coating KTL coating Special coatings Certification: DIN EN ISO 9001/2008
Founded
1925
Employees
50 - 100
Certifications
Wülfrath
Germany - 42489
Founded
2016
Employees
> 1000
Certifications
Ellwangen
Germany - 73479
GDS-TEC GmbH was founded by Matthias Lange on 14.1.2021. We, the employees, have more than 30 years of know-how for prototypes of all kinds. We have implemented thousands of projects for our customers during this time and are certain that we can also successfully implement your projects for you.
Founded
Employees
5 - 10
Certifications
Cadolzburg
Germany - 90556
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