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Power spectrum Toolmaking Our clients benefit from our years of experience. Through innovative tool concepts, the foundations for a low-cost production are laid. Developed and adapted to the process technology of our customers, we manufacture tools and equipment for a process-safe production. • pressing and hot pressing tools • stamping tools • laminating tools • deep drawing tools • Carpet-forming and Hinterschäumwerkzeuge • Forming / composite tools • Foaming • Special tools Mould Based on over 30 years experience we offer our customers an increasingly sophisticated and cost-effective solutions. Hullmann manufactures in Germany and France: • Foaming for molded foams such as seat cushions and backrests • foam molds for molded parts made of hard foam • Mehrnutzenschäumwerkzeuge for moldings Together with the equipment manufacturers, we deliver our molds worldwide. A team of engineers developed a convincing tool concepts for our customers. Thanks to the simulation of manufacturing processes, we are able to provide our customers with engineered solutions. The end of the manufacturing process, each mold is paid off in our laboratory to document next to the tightness of the finished part geometry, underlines the high quality of Hullmann. Model Models as decision support for designers are one of the first steps in our process chain. Only models with a vehicle can be considered realistic. Our machining centers enable us to be able to create complete cars in 1:1 scale. Whether cubing or auxiliary models for tool and mold making, the traditional team of model builders is one of the pillars of Hullmann. In model manufactured by Hullmann: • Working models for mold • Casting models • Teach (Prüflehrenbau) • Waterjetschalten Jigs and fixtures For the completion of individual process steps are often independent of the core process of working, used functional facilities. Whether Hochpräzisionsbohrvorrichtungen for aircraft construction or installation and / or Komplettiereinrichtungen for the automotive industry. The necessary devices are realized by the configuration according to customer specification, through to operational handover of Hullmann. Examples: devices ... • ... for the assembly and joining of different, belonging together components in the grille assembly. • ... for the insertion and braces retainers in the vehicle floor carpets • ... for the production of a component following converting, to produce variants (RL / LL or gasoline / diesel) of a basic component Punch presses and thrusters Specially designed for use in conjunction with Hullmann punching and forming a lighter and less expensive pressure transducer was developed. The hydraulic control of the pressure transducer is designed for safe press control with safety block and monitored valves and follows the latest UV and VBG regulations.The CE marking and the corresponding Declaration of Conformity is self- The machine base is strong even in the basic version. In addition to a light curtain on the operating side of the pressure transducer and sitema clamping heads for safety and comfort during operation, the control system is constructed on the basis of a PLC SIEMENS S7. It can be completed on request with different visualizations in the add-on package.
Founded
1971
Employees
50 - 100
Certifications
Lienen
Germany - 49536
Founded
2017
Employees
10 - 20
Certifications
Trebnje
Slovenia - 8210
The core competence is the cutting CNC machining of metals and plastics for turning, milling, drilling, sawing, grinding and EDM sinking. In addition, modules can be made to apparatus, tools or complete machines. There is also the possibility of aluminum Kokillengusses and sheet metal working with the technologies of punching and pulling each with its own tool. In addition, CAD design services are offered based on 3D models. The data exchange with all major CAD formats is possible.
Founded
1970
Employees
< 5
Certifications
Lübeck
Germany - 23556
Buerstätte stamping and forming Your competent partner for stamping parts, bending parts and deep drawn parts • In-house tool with its own design • Own prototypes built • punching machines up to 300 tons press force and 8 mm thickness for stampings progressive dies • Deep drawing presses up to 600 tons press power and up to 20 mm sheet thickness for deep drawn parts, bending parts and stampings • Buerstätte specializes in stamping parts with small to average annual production amounts • Typical annual quantities of 500 pieces to 500,000 pieces • Buerstätte is extremely flexibly to your deadlines • Quality according to ISO 9001:2008 The two basic production lines be as follows: Production of medium and large series Stamping parts, bending parts and deep drawn parts Stamping parts in batches of 5000-500000 piece Production on composite tools Production via stamping presses up to 300t pressure Material thickness up to 8 mm Punching from slit strip (hot rolled, cold rolled and stainless steel) Bandwidth up to 350 mm Production of small and medium series, inlaid intricate parts Stamping parts, bending parts and deep drawn parts Stamping parts in lot sizes from 500 to approximately 5,000 Production of stamped parts and bent parts on eccentric presses between 35t and 180t printing performance Production of deep drawn parts and bent parts on hydraulic presses between 40t and 600t printing performance Material thicknesses up to 20 mm Punching sheet metal strip Strip widths from 15 mm to 500 mm Company Information • Founded in 1961 - almost 50 years of experience and innovation for your stamping parts, bending parts and deep drawn parts • 30 employees • family - famili
Founded
1961
Employees
20 - 50
Certifications
Wetter
Germany - 58300
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Core competences «We cannot be the best in every aspect. Therefore, we have positioned ourselves at the top where our core competences lie.» Electrical Discharge Machining (EDM): In 1969, we bought our first electrical discharge machine, which has been the foundation for our most important core capability. EDM very soon proved to be one of the promising new key technologies in metalworking. We have continually expanded our experience in die sinking and wire EDM and, these days, count ourselves amongst the leading contract manufacturers for precise metal machining. It is not the ten machines that we productively utilise every day that are getting us further, but the very high standards of our customers for surface quality and precision forming. The advantages of EDM are: no mechanical stress to the metal piece, no limitations through hard metal grade or shape, high degree of machine autonomy, greater design possibilities at engineering level. Only an EDM-compatible design will profit from all EDM benefits – a piece of advice our customers will gladly follow. Tungsten carbide working: «It is the combination of knowledge of materials and knowledge of methods that form a basis for the skilled working of hard metal.» We have managed to form a solid base to work tungsten carbide parts efficiently by liaising intensively with the outstanding tungsten carbide manufacturer Metzger Ltd, Lotzwil/Switzerland, and by meeting the very high standards of our customers. We support our customers when it comes to choosing the right hard metal and the most suitable methods such as grinding and abrasion, polishing and extrude-honing and also provide the handling during and after the production process. Only perfectly manufactured hard metal parts will convince the customer to pay a higher unit price. Laser Machining: As with EDM, we decided early (1986) to go with this new key technology. We have been using the Nd:YAG pulsed laser (LASAG) for laser welding, cutting, drilling, marking and laser cladding. The high power pulse and high beam quality melt or vaporise nearly all known materials. Lasering is used to produce microstructures and to connect highly challenging geometrical shapes by conduction welding. The same rules apply as for EDM: only a laser-compatible design will be able to take advantage of all the benefits laser technology has to offer.
Founded
1965
Employees
20 - 50
Certifications
Dietikon
Switzerland - 8953
Sheet metal processing up to 2.5 mm Punching with trump machine Edges with swivel bending machines Schröder 4000 mm
Founded
Employees
5 - 10
Certifications
Hamburg
Germany - 22529
The tooling was founded in 1906 and currently employs 60 people. Focuses on the areas of tool and equipment, as well as contract manufacturing in the field of machining and EDM. Our customer base spans virtually all areas of automotive, capital and consumer goods industry and includes many names that are at the forefront of the world market. Construction We design our tools in 3D mainly on Catia V5 from IBM. In addition, eligible for 2D and 5-axis machining Tebis and Cadda V4 used. The data is done with dial name or e-mail in the IGES formats 2 - and 3D, VDAFS, CATIA, DXF or DWG. Toolmaking * Follow-on composite tools * Cutting and punching tools * Bending Tools * Stamping and pressing tools * Foil cutting tools * Foil deep drawing tools We design and manufacture according to supplied designs presented or patterns, tools up to a size of 1200x4000 mm and a weight of max.25,000 kg. State of the art production facilities make it possible to edit the design in 3D CNC-controlled production to initial sample inspection reports on 3D measuring machines, virtually any data and drawing documents. Years of experience and a largely self-trained staff allows us to implement safe production of complex tasks in the situation. Precise milling and wire EDM in air conditioned rooms give us the opportunity to manufacture cutting tools with an average gap of less than 10 microns. In series production, we rely on machining centers manufactured by Heller with a pallet changer. With speeds up to 16,000 min-1 and rapid traverses up to 90m/min and aluminum parts are to be machined economically Jigs and fixtures * Welding equipment * Benders * Drilling, milling and turning device * Testers * Handling Systems Another mainstay is the manufacture of devices for the mechanical manufacturing, welding machining and measurement and testing tasks. Certified welders ensure a stable basic structure, annealing furnaces for stress-free post-processing, and milling machines up to 5 axis for precise stop points in space. Modern 3-D coordinate measuring machines also help in free-form surface area to verify the accuracy measure to record and document. Contract Manufacturing CNC milling CNC turning CNC Surface Grinding CNC Wire EDM CNC sinker EDM Conv machining Welding Heat treatment Measuring and testing
Founded
1906
Employees
100 - 200
Certifications
Enkenbach- Alsenborn
Germany - 67677
We offer solutions from a single source: - Mechanical engineering - Manual, pneumatic and hydraulic clamping devices - Assembly equipment and devices - Testing systems for geometry, tightness, flow - CAD design (Autodesk Inventor and WSCAD) - Control technology (Siemens Simatic and others) - Item production
Founded
2005
Employees
10 - 20
Certifications
Laatzen
Germany - 30880
Since its formation in the year 1946, Werner Schmid GmbH has been managed as a traditional family-run company; it is now being led by the third generation. In our technically ultra-modern plants, we mainly manufacture components for the automotive and ventilation industries as well as for measurement and control technology. Apart from metalworking and plastics processing, the domains of design and development, tool-making and further processing are also among the pillars on which the success of our company has been built. Moreover, Werner Schmid GmbH also offers its in-house toolmaking facility for selling tools. The focus of our company is on high precision in the production of highly complex parts as well as specialisation in hybrid technology in which metallic components are coated with plastics. Social and ecological responsibility for the region are as much goals of our company as are sustainable growth, continuous further development, and innovation.
Founded
1948
Employees
200 - 500
Certifications
Fulda
Germany - 36043
The Walter Kern GmbH is a certified tool and fixture producer from the Allgäu and covers the entire process chain of metalworking. - CNC milling (5-axis) - HSC and Ultrasonic milling (5 axes) - CNC turning (with Y-axis and driven tools) - Wire and sink erosion - Flat, round, and profile grinding - Punching and bending - honing - saws - Sandblasting and glass beads - hardening - Assembly - Measure
Founded
1973
Employees
20 - 50
Certifications
Füssen
Germany - 87629
The dmb Metal Processing GmbH & Co. KG was founded in 1992. Today, the company specializes in individual deliveries of assemblies of metal for the automotive, electrical, furniture and fittings industry, and mechanical engineering. Activity: - Project Management - Construction - Prototype production - Tool - Welding components and sheet metal parts - Surface finishing We realize for you to modern manufacturing equipment: - Metal moldings, - Safety components, - Assemblies and - Complex bending parts. Modern high-performance machine tools and a skilled workforce are the basis for flexibility, productivity and quality. Our in-house-house tool design and build for you: - Follow-on composite tools - Welding devices - Sequence of steps and tools - Additions and mounting devices. Quality is not just the result of a monitoring function, but the result of continuous value improvement and planning ahead. Our quality assurance department is working with: - 3D CNC measuring machines, - Train, Druckuniversalprüfmaschinen, - Measuring microscope, - Coating Thickness Gauge, - Ultrasonic thickness gauge, - Hardness testers as well as - Weld inspection.
Founded
1992
Employees
100 - 200
Certifications
Grünhain- Beierfeld
Germany - 08344
The company lass-metal is an innovative, family-run business in Thuringia with decades of experience in the field of sheet metal processing. Our core competencies are cutting, stamping and bending with corresponding progressive dies, Einlegwerkzeugen and devices. With our corporate sectors of stamping, tooling and logistics we cover the entire process chain from product development to delivery of the finished stampings off automatically. We have stamping machines and eccentric presses with a tonnage of 4t to 630t. Hydraulic presses up to 160t bring our products in the form. We work according to requirements with plate from coil or from the board. But inlays complete our staff quickly and flexibly. Whether stainless steel, rolled sheets, copper or aluminum, coated or bare: We fulfill the requirements of our customers. Additional work such as washing the parts, heat or surface treatment, we cover with our reliable partners, of course, also decreases. Our house tool handles not only maintenance and repair of equipment and the construction of tools. In modern CNC machines here arise the active parts that are previously constructed in our CAD workstations. We work throughout with SolidWorks and are capable of customers common 3D formats to process. If you ship the goods, we can draw on our own fleet. A big advantage for us and our customers in a timely and, if required just-in-time to deliver. Neustadt (Orla) is Hermsdorfer Cross (A9/A4), the Leipzig / Halle airport is just an hour's drive-hour away. With 60 employees, we are suppliers of renowned national and international companies in the fields of automotive, household appliances, furniture, electrical and mechanical engineering industries. In particular, to expand the product range and the long-term quality assurance innovation be promoted in the company steadily.
Founded
1988
Employees
50 - 100
Certifications
Neustadt an der Orla
Germany - 07806
Alpform Metall – generates Molds for sheet metal processing for 15 years for the Automotive Industrie. – produces prograssive, tandem, transfer and prototype molds and parts for OEMs and Trier-1 suppliers that operating ın Turkey and Europe for 15 years We transfer our experience in this field, which we have been serving for many years, to our customers with customer-oriented, disciplined and timely production principles. We serve our customers by focusing on the constant change and development of technology according to their wishes. Facility and Work Capacity Gross area: 2,800m² Closed area: 2,000m² Number of Employees: 41 Office Staff: 10 Production Employees: 31 Total Capacity: 85,000 Hours/Year Production Range Molds for automotive production (tandem, progressive, transfer, carpet & felt molds, soundproofing, interior trim, polyurethane) Molds for domestic appliances Control devices & welding equipment Production of special machines Work Capacity 4800x2300x1250 mm (max.) 25 ton (max.)
Founded
2014
Employees
50 - 100
Certifications
Bursa
Turkey - Nilüfer
Design and Production of Welding Jigs, Checking Fixtures, Stamping Tools and Plant Equipments for the Automotive Industry. Composite tools and Assembly Jigs for the Aerospace Industry.
Founded
2004
Employees
50 - 100
Certifications
BURSA
Turkey - 16140
We are suppliers for Stamped and bent parts up to 3000 N Tiefzieteile Laser cut parts up to 25 mm thickness Weldments Heat and surface treatment Duch Third
Founded
1937
Employees
20 - 50
Certifications
Ebnat-Kappel
Switzerland - 9642
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About us With our industry expertise, we can help you successfully and promptly implement your production project for mechanical components, assemblies, and housings for small to medium-sized series. For more than 20 years, we have been experts in die casting, injection molding, and other mechanical processes. Our focus is on cross-process thinking. In Germany, Europe and Asia (in-house certified production) we manufacture your mechanical components, assemblies or housings. Our manufacturing services include: Engineering: Technology consulting (wide range of materials and manufacturing processes); CAD evaluation, construction & development Prototyping (close to series production; 1,-3,000 pieces) for die casting, injection molding, precision casting, sand casting, PA casting, vacuum casting, CNC milling, SLS & SLY Series production for batch sizes of up to 25,000 units Metal: aluminum die casting, zinc die casting, deep drawing, gravity die casting, sand casting Plastics: injection molding, thermoforming, extrusion Our Services: Project-related surface finish Coordination of the entire production project Advice along the value chain Assembly service, measurement reports International logistics service
Founded
2002
Employees
20 - 50
Certifications
Teltow
Germany - 14513
We process metal with heart and mind The proof of market relatedness and continuity Since its founding in 1924, we maintain a thriving collaboration with numerous commercial and industrial companies. The foundation for mutual success is our long-standing experience and expertise, our unrivaled performance and our legendary reliability. Our market and services We solve the specific tasks with all our knowledge and the latest tooling technology. We support our customers with passion through all phases of a project, however complex and convincing a perfect solution, as well as cost and schedule adherence. As a supplier in the field of punching, bending, pressing, we are equipped with latest machines and measurement techniques. Our strengths lie mainly in the tool Falling production for sheet thicknesses from 0.4 to 4.0 mm. In addition to manufacturing these parts further post-processing are possible in our home; trovalizing / vibratory grinding, cleaning, powder coating, painting. Our core competencies in sheet metal processing (stamping, bending, welding, assembly, etc.) are the result of many years of experience. Specific duties of our customers require individual solutions. We support our customers knowledgeable about all phases of a project, ie from consulting to product delivery. Here convince our services both professionally and cost comparatively as well as scheduled. Contributing a modern tooling and powerful resources at critical. Our competencies Development and Planning Toolmaking Punching Assembly Welding Powder coating
Founded
1924
Employees
50 - 100
Certifications
Schänis
Switzerland - 8718
We present our innovative Start-up operating in the field of precision mechanics, set up to create and produce CNC turned and milled small parts, ground, rolled, knurled and knurled through a digitized innovative production process, with all interconnected production units , thanks to the management of the work order through the MES system The distinguishing feature of the company is the ability to create special parts with high precision design, in small and large series, in special steels, stainless and alloy, aluminum, brass, bronze, plastic and innovative alloys such as titanium. We aim to satisfy even the most demanding requests, providing qualified personnel, production organization and a range of innovative machines, in addition to availing ourselves of the collaboration of suppliers specialized in different types of processes and treatments. We will have the possibility to perform mechanical design with powerful CAD / CAM systems. The products manufactured by Kewa will be 100% checked both manually and with optical vision systems. The expected benefits will be a competitive advantage to allow small productions such as large scale, faster production process, 360 ° controlled, greater flexibility and greater productivity through reduced setup times, errors reduction and downtime. All this accompanied by a higher quality obtained by sensors that monitor the production and an ISO 9001 standardization. We thank you for your kind feedback and we invite you to contact us or reach us for any questions or information. You can also follow us on our internet and social channels.
Founded
2018
Employees
5 - 10
Certifications
Loreto
Italy - 60025
Regardless of whether it is a prototype, small or large series, thanks to our many years of experience in the field of machining, we always have a suitable solution for you
Founded
1953
Employees
20 - 50
Certifications
Graz
Austria - 8010
Senator Solutions GmbH has been a reliable partner for industrial solutions of the highest quality for over 25 years. As a family business, we specialize in the development, design and manufacture of punching and casting tools, machine components and special welded structures. Our mission is to offer products and services that combine German quality standards with the cost advantages of our Serbian production. In addition to selling stainless steel and manufacturing hydraulic systems, our core competencies include the restoration and modernization of production machines. By using modern control and monitoring technologies, we ensure efficient and long-lasting production. Our goal is to maximize the productivity and lifetime of our customers' systems through our products and services.
Founded
Employees
5 - 10
Certifications
Stuttgart
Germany - 70565
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