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We are a aluminum gravity die casting with high quality standard - Private Kokillenbau, with processing of your CAD data and Transfer to our 3 - 4 - and 5-axis controlled machines - Alugussteile of 0.003 kg to 45 kg up to 1.5 meters in length Annual volume of 500 tonnes in different aluminum alloys - Parts production on 24 new CNC machines Turning / Milling also editing Aluvollmaterial - Finish work such as powders, trovalen, rays, anodize, assemble It is deliberately produced to 100% in Germany - we prove to our customers that we are competitive with quality, delivery and cost. Company History: 1965, shortly after his master's examination, the present owner and manager Manfred Kappes became self-employed and dropped two apprentices the foundation for the Kappes Maschinenbau GmbH and the metal casting GmbH in Pfaffhausen / Bavaria and Alko cast aluminum GmbH in drive / Thuringia. Now, in these three companies employs about 100 people and shed more than 500 tonnes of aluminum a year. This exclusively as gravity die in gravity die at a weight from 0.003 to 45 Kg The most common alloys are Al Si 7 Mg (wa), Al Si 9 Mg (wa), Al Si 11 Mg (wa), Zn Al 10 Si 8 Mg, Al, Si and Al 12 Si 8 Cu 3 A powerful tool manufacturing with advanced 3D - CAD / CAM system and CNC machines and EDM is able to implement the short-term customer needs. With 24 CNC - lathes and machining centers to process the Alugussteile in shifts finished. The high level of customer satisfaction in terms of quality and reliability make us confident to survive the challenges ahead. Many of our customers now use the offer to bring our experience in the development of new castings. We maintain, now 2600 products for our customers and deliver 10% to other European countries.Our clientele include the engineering, sun protection technology, Elektronikbau, vehicle and vehicle bodies, construction, air gun manufacturers, the German Federal Railways, facade, ladders and scaffolding manufacturer, drying plant manufacturers, car wash builders, equipment manufacturers and many more. Tooling / Kokillenbau: The duration of the form that the mold is made of steel or cast iron. Undercuts can be formed with trains, loose parts or sand cores. The sand cores are destroyed after casting. Of course, composite casting is that doable with cast steel parts or threaded brass bushes. Before casting, the molds are sized, that is, provided with a layer of clay, carbon black or the like. Compared to sand casting, the cooling rates in gravity casting due to the higher thermal conductivity of cast iron against sand are significantly higher. This results in a relatively fine-grained and dense structure, the better mechanical properties than sand cast from the same aluminum alloy. Foundry: Permanent mold casting is poured by hand, usually with the aid of hydraulic cylinders, the mold opened. The caster takes the part, includes the shape and pours again. - Hot swap - Supernatants and ridges are ground - X-ray control Cutting works: CNC Milling on our 12 horizontal BZ with a max. Travel of X 800 Y 800 Z 700mm on our 2 vertical BZ with a max. Travel of X 2000 Y 500 Z 600mm (Different with NC rotary table) CNC turning 6 machines with a max. Diameter of 350mm, with special jaws to ca.400mm 2 machines with automatic bar feeder max. Diameter 50, 4-axis gesteuerert 1 machine with automaischem bar feeder max. Diameter 72, 5-axis gesteuerert...
Founded
1965
Employees
50 - 100
Certifications
Pfaffenhausen
Germany - 87772
Mr. Weidensee's master tool maker specialized in the special jigs and fixtures. He has very good knowledge in programming and CNC technology. Manuela Weidensee has completed training as a mechanic with school. Since 1992, she was about 15 years the owner of a commercial enterprise. Kernkompretenzen of the company: • Contract manufacturing • Mould (active parts and peripherals) • Drawing Service • Product development • jigs and fixtures Industrial customers we serve across Germany, they are the main target group. Customer benefits: • Decades of experience offers the best expertise • Fast and professional order processing • practiced quality management ensures high level of quality • high quality awareness creates confidence • all from one source
Founded
2011
Employees
< 5
Certifications
Rudolstadt
Germany - 07407
Founded
1979
Employees
50 - 100
Certifications
Neuhausen am Rheinfall
Switzerland - 8212
Tool and mold making, injection molding parts, wage work in the field of wire u. EDM, Turning, grinding, milling and printing of parts in the pad printing process. A wide field with constantly high quality. Qualities with which we are convincing: - High flexibility, even with short-term inquiries - Reliable Service - Low-cost manufacturing with constantly high quality - The Team: from young to old (good experience with new ideas) - Modern machines
Founded
1962
Employees
20 - 50
Certifications
Brackenheim
Germany - 74336
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Micro injection molding services. Design, tooling, molding - all in one place.
Founded
2013
Employees
10 - 20
Certifications
Vilnius
Lithuania - LT-14332
We are a medium sized company that deals with the casting and machining of aluminum products. In our house create approximately 50 employees, from engineers on skilled workers to trainees in the departments Die-casting, grinding, machining, CNC machining, grinding, polishing, powder coating, printing and mounting, as well as ultrasonic machining with measurement, X-ray inspection and documentation . To our national and international customers include companies from the industry and craft fields of electrical engineering, automobile, gear technology, food and household goods, instruments, leisure and garden furniture, furniture, multimedia and pump technology. Our goal is to offer you a product from planning and design through to the finished part. For about two years we have hizugenommen to our Gießkompetenz Gravity die casting, the liquid presses and can produce very dense microstructure cost without sprue and riser with this procedure.(Pans, feet, pots but also more complex structures) Die cast aluminum 11 in electric furnaces, the aluminum is molten. Depending on the product and use a wide variety of alloys with appropriate melting and heat treatment applied. The liquefied aluminum is poured by hand with the help of a ladle into molds (molds) that are placed in advance with butane gas fires to temperature. After a specified Erkaltungszeit the mold is opened and the casting. On average, we pour about 90 parts per mold and layer. Each casting is subject to a visual inspection. The QS takes interval based front-destructive material testing, to observe the casting quality in the interior of the piece. CNC machining In many cases, machining operations are necessary. We have built our own house CNC department that allows all kinds of 'rotating' and 'milled' edits. Manual edits In many cases, manual activities are as deburring, judge or drill and tap drill necessary or not feasible other than by hand. Too, we have adjusted competent forces involved in these activities. Most of the edits are performed on specially constructed devices. Sawing, grinding, After casting sprues and risers are separated with log band saws. After the parts are tempered, meaning they are cured in convection ovens at 570 ° C and annealed at 180 ° C. In the grinding castings for machining are prepared or prepared the surface for subsequent coating. Also, the dimensionally accurate grinding after drawing is dominated by our professionals, so that a subsequent machining can possibly be dispensed with. After fine grinding, polishing takes place. The customer receives the polished finished product. Powder coating To give the surfaces of castings a sizable structure or enhanced durability, abrasion resistance, weather resistance, etc. (surface finish), we have built a powder coating. Here we wear electrostatically charged powder onto the workpiece that is subsequently heated in the oven and after cooling results in a solid coating of the workpiece. The quality of the coating is ensured and documented checks of layer thickness, adhesion and resistance. Assembly In addition to manufacturing the einzeilnen components of a product, we take care of you, of course, partial or complete assembly of the entire product. We ship the finished products, of course, directly from our company to your customers. ...
Founded
1982
Employees
20 - 50
Certifications
Marsberg
Germany - 34431
Cast-to-measure Fields of application: General engineering, machine tools, construction, drive and traffic engineering Molding technique: Hand molding (molding materials based on furan resin and bentonite) Material qualities: EN-GJL 200 - EN-GJL 350, EN-GJS 400-18 - EN-GJS 700-2 Lot size: Single pieces and small series Stckgewicht: 0.1 - 2500kg, custom demand Finishing / Surface treatment: Net power: prime, paint * Foreign power: electro galvanized, hot-dip galvanizing, polishing, powder coating, gum, heat treatment mech. Processing: CNC machining (contribution) Single production Models: Wood, metal, plastic and foam models http://www.eisenwerk-elterlein.de
Founded
1992
Employees
20 - 50
Certifications
Elterlein
Germany - 09481
HELMAPLÁS was founded in 1982 as a supplier of high precision and quality injection moulds. .Customer-oriented service. .Ongoing investment in state-of-the-art technology in all areas. .Highly qualified and specialized technical department. .Last generation manufacturing design and methods. .Total quality above all else
Founded
1982
Employees
< 5
Certifications
Maceira Lra
Portugal - 2405-032
Company founded in 1971. We specialize in the construction of custom parts with 2D and 3D milling, wire cutting, dip cutting and 2D laser cutting. We also have mechanical presses for pre-series and series molding. We make prototype, step and block moulds.
Founded
Employees
< 5
Certifications
Villanova Canavese
Italy - 10070
Metal working and processing with the best know-how, the highest precision and the most modern machines is our profession in: Mould Assembly Manufacturing CNC manufacturing A broad network of skilled specialists and the latest technology to document both our commitment to your goals and the performance expected by our business partner of our products. Exquisite service, short production time, best quality is the guiding principle of our corporate philosophy. Motivated professionals with vision, experience and advanced technology in all areas of production are a major reason that key industries of our country rely on the name ENGESSER. Since its founding in 1988, our company has developed very dynamically. This is reflected in the ongoing expansion of production areas and the number of employees as well again, as in the constant modernization of the mechanical equipment and the expansion of our wide range. What has remained constant is the sole guiding principle of our actions. In the foreground is always the customer, its specific needs and special requirements. Similarly, the absolute top quality and punctuality of our services and our products. Be it in the mold or in machining CNC production of individual, small and medium batch parts. From concept and design through to the finished products and their delivery to customers around the world.
Founded
1988
Employees
50 - 100
Certifications
Geisingen
Germany - 78187
Founded
1995
Employees
10 - 20
Certifications
Feucht
Germany - 90537
The company Tamáska Gyula Werkzeugfertiger EV has been involved in the design and manufacture of injection molding tools since 1990, until 2010 exclusively for the German market. After 2010, we also expanded our activities to Hungary, where we manufacture injection molding tools for larger delivery companies in the automotive industry. We have mostly specialized in the production of complicated injection molding tools with metal inserts. We currently get 50% of our orders from the automotive industry. The employees have extensive professional experience and the strict expectations of the European market have developed their creative thinking and work. Each of our skilled workers work on at least two machine tools with the greatest of routine. The mold sampling and the injection molding take place in our workshop on our almost completely new injection molding machines, type Arburg Allrounder 270 S and 470 S, and we send the molded parts to the customer for approval. If necessary, we can also add the exact technology of injection molding. Tamáska is a leader in quality: we have been certified by TÜV according to ISO 9001: 2015, and all tools are manufactured accordingly.
Founded
1990
Employees
5 - 10
Certifications
Budapest
Hungary - 1225
Manufacture and assembly of parts and assemblies * For automation, especially axes, support portals and with lengths up to 9m and * For the special machine and plant engineering. *** Manufacturing of welded constructions for special machine including mechanical processing. *** CNC milling parts (size 9000 x 1800 x 800 mm) *** Assembly and other metal works.
Founded
Employees
20 - 50
Certifications
Mockrehna
Germany - 04862
We - that many individual personalities who provide their knowledge, their skills and their untiring zeal that your orders will be processed at 100 percent satisfaction. In 2006, our company has reorganized and now forms a strong unit that you can rely on. We are here to help in the areas of plastics technology, model making, mold making, prototyping and small-. The purpose usable materials ranging from aluminum and block material to plastic and wood. Flexibility, dedication and strict compliance with your objectives are with us not just tossed off phrases - but internalized principles. Therefore, we can also accept orders that need to be processed quickly. We support and advise our customers from idea to implementation to production.
Founded
2016
Employees
5 - 10
Certifications
Kerpen
Germany - 50170
We are a one man master company that has also specialized in the production of small series and prototypes.
Founded
2021
Employees
< 5
Certifications
Uplengen
Germany - 26670
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Founded in 1970 by Karl Bräuning and Michael Geske, we have evolved into a powerful, medium-sized company. Continual investment in the latest technologies guarantee high quality to our customers. We are certified according to DIN EN ISO 9001:2008. Your demand is our motivation. Production Whether small quantities or large production runs to respond flexibly to customer needs is our strength. Our modern machinery enables versatile manufacturing methods. Metal inserts, ceramic and plastic mold around is one of them. Dryers, refrigeration equipment, conveyor systems, temperature control and Einfärbgeräte serve the smooth flow of production. We accept all standard thermoplastics. Our own tool to respond quickly and efficiently to changes. Challenge us. From your idea to the final assembly ... We ... are your competent partner. Through our years of experience, we are willing to assume quickly and flexibly in a position to meet your specific requests. Our customers come from the automotive, electrical, machinery, furniture, construction industry and other fields. Our goal is to satisfy our customers. For the love of detail.
Founded
2003
Employees
20 - 50
Certifications
Herscheid
Germany - 58849
The FME company is a supply firm for precision mechanics and medical technology. We offer everything concerned with precision mechanics, from series prototype to complete subassemblies ready to install.
Founded
1999
Employees
10 - 20
Certifications
Buchberg
Switzerland - 8454
The company WIKUSO Kunkelmann was founded in 1932 and is already in the 4th generation in the possession of the Kunkel family man. Since 1952, acrylic glass (PMMA) processed so that WIKUSO Kunkelmann is due to this long experience to be among the pioneers of acrylic glass processing. The first existing range of household items was particularly expanded significantly after 1968 due to the inclusion of the production of technical parts. With polycarbonate (PC), as the other material was used in 1971, the range of products has been significantly expanded. This trend has continued in recent years and currently comes to an end with the use of modern, computer-controlled CNC milling and laser techniques.
Founded
1932
Employees
10 - 20
Certifications
Bad König
Germany - 64732
The Company PRECISION, extrusion, TOOLS PREXTOOLS The company PREXTOOLS specializes in tooling for the extrusion technique. With more than 20 years of experience in the profession precision mechanics a foundation for professional metal processing is applied. We have to be justified with the necessary know-how in the fields of metal forming and fluid mechanics to their demands in terms of quality and complexity of the product. Especially, the focus is on the production of extrusion dies for plastic profiles in the area of window and door system construction and technically demanding profiles. CNC-controlled machines that require laid plans are put into practice. Due optimization is run the tool itself and inspected. The objective is to provide the customer with a basis for a smooth manufacturing process.
Founded
Employees
Certifications
Uetze
Germany - 31311
R&G Plast – We turn ideas into precision. We design and manufacture high-quality injection molds and plastic components for automotive, industrial, and home appliances sectors. From concept to serial production, we deliver complete solutions with ISO 9001 & IATF 16949 standards. Modern machinery, flexibility, and passion for innovation make us a reliable partner for demanding projects.
Founded
2012
Employees
200 - 500
Certifications
Mielec
Poland - 3900
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