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1) Core competence: Tool and mold for injection molding and die casting (automotive and non-automotive). 2) Tool order: There are 5 Injectionmachines for tool declines in house available (50to - 3200to). 3) wage labor: Milling: New Bettfräsmachine with 8m travel, 100to table load and 30to round table load for wage labor. Die sinking: 8Maschinen (Ingersoll and Makino) are also available for custom work available. 4) General: We are a family business that operates on two international market since 1979. We supply our customers worldwide with high guality spray and Druckgußwerkzeugen. Our high-performance tools zeichenen by short injection cycles. Total employed the Haidlmair Group about 500Mitarbeiter in 7Firmen with a total turnover of approximately Eur 60mio. The Company: HAIDLMAIR GmbH in Austria HAIDLMAIR North America in Toronto EMO Extrusion Molding GmbH in Austria HSC GmbH, mold in Austria HTM Kft, mold in Hungary HSCM, service center in Germany HAIDLMAIR U.S. service centers in the United States
Founded
1979
Employees
200 - 500
Certifications
Nußbach
Austria - 4542
We are a small company that produces individual parts and small series according to customer drawings. Our machine park includes a Weiler CNC lathe, like a Chiron milling machine. Both machines have a tool capacity of 12 tools. We can produce turned parts up to Ø42mm and milled parts of 300x250x150mm. Customer service and quality are very important to us. We have short delivery times and a high level of quality awareness. We look forward to your inquiries.
Founded
2020
Employees
< 5
Certifications
Knittlingen
Germany - 75438
PURtec Werkzeug- und Maschinenbau GmbH is a versatile and innovative supplier that specializes in the production of machined parts, assemblies and individual special solutions. With a comprehensive range of services ranging from CAD/CAM design to tool and mold making to contract manufacturing, PurTec serves customers from various industrial sectors such as the automotive industry, medical technology and mechanical engineering. The company is characterized by high flexibility, lightning-fast deliveries (24-hour service) and quality and offers tailor-made solutions that are developed in close cooperation with customers. In addition to manufacturing foaming and casting tools for PUR molded parts, the range also includes the processing of turned and milled parts, prototype construction, as well as laser engravings and surface treatments. With modern machinery and an experienced team, PURtec ensures that every production requirement is met efficiently and precisely. Thanks to broad expertise and close cooperation with partner companies, complex projects and special machine construction can also be implemented.
Founded
2020
Employees
10 - 20
Certifications
Lemförde
Germany - 49448
Core competences «We cannot be the best in every aspect. Therefore, we have positioned ourselves at the top where our core competences lie.» Electrical Discharge Machining (EDM): In 1969, we bought our first electrical discharge machine, which has been the foundation for our most important core capability. EDM very soon proved to be one of the promising new key technologies in metalworking. We have continually expanded our experience in die sinking and wire EDM and, these days, count ourselves amongst the leading contract manufacturers for precise metal machining. It is not the ten machines that we productively utilise every day that are getting us further, but the very high standards of our customers for surface quality and precision forming. The advantages of EDM are: no mechanical stress to the metal piece, no limitations through hard metal grade or shape, high degree of machine autonomy, greater design possibilities at engineering level. Only an EDM-compatible design will profit from all EDM benefits – a piece of advice our customers will gladly follow. Tungsten carbide working: «It is the combination of knowledge of materials and knowledge of methods that form a basis for the skilled working of hard metal.» We have managed to form a solid base to work tungsten carbide parts efficiently by liaising intensively with the outstanding tungsten carbide manufacturer Metzger Ltd, Lotzwil/Switzerland, and by meeting the very high standards of our customers. We support our customers when it comes to choosing the right hard metal and the most suitable methods such as grinding and abrasion, polishing and extrude-honing and also provide the handling during and after the production process. Only perfectly manufactured hard metal parts will convince the customer to pay a higher unit price. Laser Machining: As with EDM, we decided early (1986) to go with this new key technology. We have been using the Nd:YAG pulsed laser (LASAG) for laser welding, cutting, drilling, marking and laser cladding. The high power pulse and high beam quality melt or vaporise nearly all known materials. Lasering is used to produce microstructures and to connect highly challenging geometrical shapes by conduction welding. The same rules apply as for EDM: only a laser-compatible design will be able to take advantage of all the benefits laser technology has to offer.
Founded
1965
Employees
20 - 50
Certifications
Dietikon
Switzerland - 8953
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Founded in 2013, Crolab Srls is today a state-of-the-art design studio. The experience of the owners has enabled this company to become a leader in the design and rapid prototyping sector, using the most advanced 3D CAD / CAM modeling systems and machinery, such as CNC machining centers, aimed at maximizing the performance of prototypes and production. The sectors of employment span on various fields, from the realization of molds in steel, aluminum, polyurethane, gypsum, fiberglass, etc.etc. up to the realization of prototypes (functional and non) and industrial productions of various kinds. Our customers operate on various sectors: - Naval Sector; - Automotive; - Sanitary Ceramics; - Architecture and Furniture; - Manufacturing; - Plant engineering; The company mission is to support the customer in the project phase to find the best production solutions. Our staff is extremely flexible and knowledgeable in each of the aforementioned fields. We carry out third party productions of mechanical parts on request, processing for the manufacturing industry such as molds for shoe factories (uppers), modification, adjustment and upgrades for sewing machines, riveting machines etc.etc. We produce models and molds for the naval industry, for the automotive industry and for the ceramic industry, steel and aluminum molds for injection of plastic materials, rotational molds, molds for Zama. We are able to make silicone molds.
Founded
2012
Employees
< 5
Certifications
Civitella del tronto
Italy - 64010
Engineering and consultancy for design of castings prototypes, low volume production and mass production of aluminum castings prototypes and single pieces from aluminum, cast iron, high alloyed iron and steel cooperation for mass production of aluminum castings from China Own Engineering / Design with CREO 22 years of expirience from automotive, industrial products and aerospace components expirience in architectural castings and arts
Founded
2014
Employees
< 5
Certifications
Bobritzsch-Hilbersdorf
Germany - 09627
"Success is what drives us, quality is our obligation" As a medium-sized, owner-managed company, we design and produce solutions from thermoplastics for various branches of industry. And that for over 25 years now. Competently. Flexible. Successful. It is a long way from the idea to the finished product, which can only be successfully trodden when all factors for production are optimized and harmonize - from the idea, the individual development and construction by qualified employees to reliable logistics. Prototyping and the latest process technology are just as indispensable as the right materials and tool concepts. Everything at the highest quality level. Guaranteed. Certified.
Founded
1992
Employees
100 - 200
Certifications
Bersenbrück
Germany - 49593
Hama sets standards. • Europe's leading supplier of electronics accessories with a unique breadth and depth of range • around 18,000 items, from wall mounts, headphones, laptop bags and smartphone accessories to radios, fitness trackers and smart home solutions • 3,000 new products every year by adapting the ranges to technological developments and new hardware • in peak times, up to 10,000 packages are shipped daily (= 3,500 orders = 500,000 items) Some of the products are automatically packed in Germany. A tool and fixture construction is integrated in the packaging area for the manufacture of the production tools. The machine park consists of a 5 acres processing center and a panel processing center.
Founded
1923
Employees
> 1000
Certifications
Monheim
Germany - 86653
CFK is one of the leading centers for high-precision wire, sink and drilling erosion and a professional partner for 3D printing in metal. We offer a high level of consulting and development expertise in these technologies. We process sophisticated and safety-relevant components for a wide range of customers with the highest level of accuracy. The range of unit weights ranges from 0.002 g to 4000 kg and workpiece sizes from μm to m. Our machinery with more than 45 machines enables high flexibility and therefore short delivery times — for individual parts and series production.
Founded
1990
Employees
20 - 50
Certifications
Kriftel
Germany - 65830
The tooling was founded in 1906 and currently employs 60 people. Focuses on the areas of tool and equipment, as well as contract manufacturing in the field of machining and EDM. Our customer base spans virtually all areas of automotive, capital and consumer goods industry and includes many names that are at the forefront of the world market. Construction We design our tools in 3D mainly on Catia V5 from IBM. In addition, eligible for 2D and 5-axis machining Tebis and Cadda V4 used. The data is done with dial name or e-mail in the IGES formats 2 - and 3D, VDAFS, CATIA, DXF or DWG. Toolmaking * Follow-on composite tools * Cutting and punching tools * Bending Tools * Stamping and pressing tools * Foil cutting tools * Foil deep drawing tools We design and manufacture according to supplied designs presented or patterns, tools up to a size of 1200x4000 mm and a weight of max.25,000 kg. State of the art production facilities make it possible to edit the design in 3D CNC-controlled production to initial sample inspection reports on 3D measuring machines, virtually any data and drawing documents. Years of experience and a largely self-trained staff allows us to implement safe production of complex tasks in the situation. Precise milling and wire EDM in air conditioned rooms give us the opportunity to manufacture cutting tools with an average gap of less than 10 microns. In series production, we rely on machining centers manufactured by Heller with a pallet changer. With speeds up to 16,000 min-1 and rapid traverses up to 90m/min and aluminum parts are to be machined economically Jigs and fixtures * Welding equipment * Benders * Drilling, milling and turning device * Testers * Handling Systems Another mainstay is the manufacture of devices for the mechanical manufacturing, welding machining and measurement and testing tasks. Certified welders ensure a stable basic structure, annealing furnaces for stress-free post-processing, and milling machines up to 5 axis for precise stop points in space. Modern 3-D coordinate measuring machines also help in free-form surface area to verify the accuracy measure to record and document. Contract Manufacturing CNC milling CNC turning CNC Surface Grinding CNC Wire EDM CNC sinker EDM Conv machining Welding Heat treatment Measuring and testing
Founded
1906
Employees
100 - 200
Certifications
Enkenbach- Alsenborn
Germany - 67677
zwerenz industries characterized by high quality standards that are realized by the coincidence of experience and development. All parts are manufactured in Germany. Motivated employees and flexibility and allow a high level of customer service a reality. The use of modern communication technology enables our officers a constant flow of information on project and production levels. Die-cast zinc / zinc die casting The hot chamber die casting machines, used zinc die casting ensure reliable production with consistently high quality. You can reach clamping forces from 75 kN to 700 KN for castings with a gravity of 0.05 up to 1,000 g. As a standard alloy we process ZL0410, also called ZnAl4Cu1 or Zamak5. We can, however, other Zinkdruckgußlegierungen such as ZL0400 ZL0430 or are possible. Thanks to optimized production processes also extremely thin-walled castings with excellent properties can be produced.To realize topics such as material and weight savings for the customer is the in-house mold design available incl. This can already be in the ground floor each font, so pass on the railways in the tool so that a fault-free production and an optimal result is achieved. Plastic injection molding Plastic parts made on modern machines - this makes it possible to process highly sensitive plastics efficiently. Our machinery consists of injection molding machines with clamping forces from 25 to 100to. Due to the largely automated production creates the basis for a flexible, cost-effective and environmentally friendly mass production. Through the in-house mold with design department can already be in the planning and development of the railways invest so that an optimum Ergebis is obtained by an error-free production. Additional Manufacturing Technologies • Veredelungs-/Kennzeichnungsverfahren like: pad printing or laser marking • Installation and commisioning of assemblies • encapsulation of metal parts with plastics Materials used: All common thermoplastics suchExample: ABS, PA, PA6.0, PA6.6, PC, PE, PMMA, POM, PP, PPN, PS, etc. The materials may be colored by the master batch pigments. Toolmaking In the field of tool we offer our customers a comprehensive portfolio of services. We distinguish ourselves above all by our high standard of quality. This is made possible by precision in all operations. The implementation of individual customer requirements, flexible order handling and a high level of customer service are basic requirements that we can provide. Laser Technology / Laser inscription The modern way of laser marking enables the processing of almost all materials. Many of our machines working in CO ² methods by which incorporate by laser beam headings, or similar motives in the works. With this method it is also possible to cut from materials desired contours. Another lettering style is achieved with YAG lasers.This technique allows the marking / engraving of almost all types of metal. The third area is the lettering in the color change process dar. Here materials are used which change by the addition of specific components by marking with laser technology at the appropriate place their color. In zwerenz industries is in this future-oriented field of work by one of the leading companies in Europe. Conceived at the highest technical level of machines and the technical personnel employed enable the implementat...
Founded
Employees
50 - 100
Certifications
Bärnau
Germany - 95671
Prototypes and small series • Modern manufacturing processes • Own construction • Own programming • Interfaces for most file formats • Measuring and testing equipment • Sample and test reports • Short ways, fast reaction times • Qualified Employees • Individual service, handling and logistics • Reliable and cost-effective • Milling 3-axis • Milling 5-axis simultaneously • 5-sided machining in one clamping • prototypes • From the item to the small series • Air-conditioned measuring room Short ways and quick decisions. uncomplicated and pragmatic. That's what we stand for. That's our style. Our customers appreciate that we are solution-oriented, even with demanding tasks. Feel free to give us a call. We look forward to you.
Founded
2001
Employees
20 - 50
Certifications
Wurmberg
Germany - 75449
Since 1945, the name Kappich - as a family business in its third generation - for individual products of the highest quality. Are manufactured injection molded plastic parts from all thermoplastics and plasticized PVC, which the electronics and find eg in medical technology, the automotive industry. Modern injection molding machines produce in a clamping force range 15-200 t Plastic parts of 0,5 g - 360 g This robotic systems for optimal production processes and consistently high quality care. Additional services include metal inserts, heat embedding of M3 and M4 threaded bushes, printing of plastic parts in the pad printing process. In mold less extensive tasks can be implemented in a timely manner internally. For more complex issues we draw on proven partnerships in order to obtain best results and rational solutions.
Founded
1945
Employees
5 - 10
Certifications
Heusenstamm
Germany - 63150
Precision rotary parts, - milling and ground parts (Ground parts) - Transmission shafts (drive shafts) to 1500 mm, hollow shafts, rotor shafts - Flanges (Intermediate), bolts, fittings, machine components - Cells wheels, worm shafts, knife shafts. - Guide rails, shaped pillars Machine Knives Knives industrial Press Brake - Perforating, squeezing knives, shear blades, packaging knives. Knives for plastics industry, mill knives, textile knives, sheeter knives, crush cutter, foil knife, knives, tungsten carbide blades, serrated blades, welded-on blades, slitter knives, Plotter and other machinery knives. Circular knife round knife Circle diameter (round blade) are rotating tools that can be (with counter-blade) was used with a knife cut or shear cut method. Circle diameter (round blade) can be produced for different applications from different materials (stainless steel, tool steel, HSS or stainless steel).The particular design can customized (eg ground on both sides, toothed, 2-wading, etc.). There arise because different names such as, crush cutter, top cutter, bottom cutter, pen-knife, plate diameter, perforating circular knives, rotor diameter, roller blades, etc. In addition, we also manufacture the knife holder and knife shafts and induviduelle cutting devices. The regrinding of circular knives is almost always worthwhile. Punching tools Punching diameter: Punching knife and cutting die are made from solid steel (eg tool steel 1.2379). The blades are hardened and ground. Punching blade made of solid material, are especially suitable for punching work with very precise contours as well as for long-term use, as they can be reground. Made of solid steel, we can also very small and precise punching knife and punching iron manufacture (eg samples dancing). Dies: We manufacture cutting knife and cutting dies from hardened steel strip and for a variety of punching tasks.Depending on the application, band knife made of spring steel, carbon steel, tool steel, stainless steel. Compared with the cutting knives made of solid steel, they are affordable and are suitable especially for disposable knives as well as large punch surfaces. We have stamping tools for individual tasks. - Cutting die, die cutting knife, cutting knife for test specimens, punches, punching, stamping dies, Steel rule dies, punches, - Cutting rollers, cutting mills, crushing blade - Punches and dies, punches, forming punches Flat - and cylindrical grinding - Surface grinding, surface grinding up to 3000 mm length - Cylindrical grinding up to 400 mm diameter - Fine grinding, lapping, polishing - Carbide Grinding Roll manufacturing roll grinding and - Rolls, roll cores, drive rollers, winding rollers, form rollers, fluted rollers Nippers, the cutting rollers, roll forming, turning rolls
Founded
Employees
Certifications
Schenefeld (bei Hamburg)
Germany - 22869
As an efficient partner for your success, HEWI offers broad-based expertise along the whole route to your product, from the initial development through to series production. Your vision: From the design to the series product • Starting with a model or a drawing • Transfer into our 3D system – Siemens NX / CATIA • Design of the product as an economic injection moulding • Rapid prototyping • Material selection and testing, strength calculations • Working through requirements specifications – preparation of performance specifications • Design FMEA Your requirements: Comprehensive project planning • Definition of all specific characteristics, requirements and quality objectives • Preparation of a production plan: Logistics from raw material through to delivery • Advance quality planning, process FMEA, test & inspection planning • Definition of all resources, supplies and auxiliaries required • Purchasing, installation, enabling, training, process validation • Comprehensive project management: Customer requirements, scheduled dates/deadlines, costs Injection moulds • Fill analysis with Mold Flow: analysis of weld lines and stresses • Selection of the ideal mould concept • Thermal analysis of the product: distortion and dimensional stability • Mould design in 2D and 3D • Definition of the required process monitoring: sensors and scanning systems such as HB-Therm Flow or Kistler pressure sensors • Mould production in Germany or with worldwide partners • In-house mouldmaking From the preliminary sample through to series production • Product support from the first-off tool parts until handover to series production: tests, samples, changes, assembly trials, automation • Verification of process capability • Comprehensive testing options due to in-house laboratory and measurement & test room • Revision of the process FMEA: Feedback to the design phase • Clearing and start of series production: Presentation of the initial samples with test reports Company facts & figures • More than 70 injection moulding machines: 22 to up to 1600 to (DEMAG, Ferromatik, Arburg, Engel, Krauss-Maffei) • 550 employees • Our own brand products and manufacturing of different engineering plastic products • Automation: articulated robots, linear equipment, dying equipment, driers, assembly lines and assembly machines • Production methods: standard injection moulding, 2 and 3-component technique, mono sandwich, gas injection technique, moulding in inserts made of steel, plastic or electronic parts, in-mould decoration of films using the „SKIN LINE“ process • Production of high-quality surfaces: painting/enamelling, electroplating and coating with partner companies • Assembly of subassemblies, welding of plastic products, printing and assembling through to the finished sales packaging • Delivery to the customer: Use of different container systems and worldwide delivery Certified quality • Certified by EN ISO 9001:2015 • Environmental management by EN ISO 14001:2015 • Medical devices by EN ISO 13485:2016 • Energy management by EN ISO 50001:2011 HEWI Heinrich Wilke GmbH Bereich Kunststofftechnik Hagenstr. 2 | 34442 Bad Arolsen-Mengeringhausen | Tel.: +49 5691 82-735 | Fax: +49 5691 82-712 | info@hewi.de | www.hewi.com
Founded
1929
Employees
500 - 1000
Certifications
Bad Arolsen
Germany - 34454
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Hügen & Lange offers you an extensive range in the field of thermoplastic plastics technologies. We manufacture injection molded parts for you in series production, support you in the development of tools and let our tool designers develop them to the finished series part. The tools are maintained and repairs carried out in our own tool shop. In addition to series production, we offer extensive services in series assembly. We help with the development of assembly machines, we also have them built according to your wishes in certified specialist companies and are at your side with a lot of knowledge and competence. With the highest Industry 4.0 standard, we offer paperless and glass production. All data is recorded digitally and can be made available in real time at the customer's request. We are also a DIN ISO 9001: 2015 and IATF 16949 certified company. We always keep our finger on the pulse and know about the continuous change of the market and the technical possibilities. In order to support you in your plans and projects, we offer you extensive and individual customer service.
Founded
2000
Employees
20 - 50
Certifications
Südheide-Hermannsburg
Germany - 29320
Gronbach has been developing and producing components and complex assemblies on a production area of over 20,000 m2 with 290 employees since 1964 and has also specialised in the processing of stainless steel and aluminium, surface finishing and plastic injection moulding. In addition, a separate department is dedicated to the development of new surface technologies, manufacturing and assembly processes. The core competencies of the Wasserburg site are in the following areas: Metal processing (bending, milling, deep drawing, drilling etc.) Surfaces (anodising, powder coating, printing, laser engraving) Plastics technology (hybrid, back-moulding) hybrids instrument engineering development work PRODUCTION TECHNOLOGIES AND PROCESSES In the area of production technologies, we have specialized primarily in the surface refinement of stainless steel and aluminum, the production of functional and visible components as well as plastic injection molding and adhesive technology. These technologies form the basis of our equipment technology, but are also offered by us as individual services. We are constantly expanding and renewing our portfolio with new combinations of technologies and materials, e.g. in the art of back-moulding metals such as aluminium and stainless steel with different plastics, in order to be able to offer our customers high-quality and cost-optimised manufacturing processes.
Founded
1964
Employees
> 1000
Certifications
Wasserburg
Germany - 83512
We provide CNC machining services - milling, wire cutting, turning, tool services, injection molds, blanking dies, stamping. CNC Milling: + GF + Mikron VCE 1600 Pro - 2017, 1600x900x800 + GF + Mikron VCE 800 Pro - 2015, 800x500x540 DECKEL MAHO - Reisen X, Y, Z 1400x600x500 CNC Turning: Haas SL-30THE - Flug fi 76 - max fi 432mm L max 864mm wEDMWire cutting: + GF + CUT 300SP - 2016, 550x350x400 + GF + CUT 300SP - 2017, 550x350x400 www.firma@cncpartner.com.pl
Founded
1991
Employees
5 - 10
Certifications
Bydgoszcz
Poland - 85-347
Since its formation in the year 1946, Werner Schmid GmbH has been managed as a traditional family-run company; it is now being led by the third generation. In our technically ultra-modern plants, we mainly manufacture components for the automotive and ventilation industries as well as for measurement and control technology. Apart from metalworking and plastics processing, the domains of design and development, tool-making and further processing are also among the pillars on which the success of our company has been built. Moreover, Werner Schmid GmbH also offers its in-house toolmaking facility for selling tools. The focus of our company is on high precision in the production of highly complex parts as well as specialisation in hybrid technology in which metallic components are coated with plastics. Social and ecological responsibility for the region are as much goals of our company as are sustainable growth, continuous further development, and innovation.
Founded
1948
Employees
200 - 500
Certifications
Fulda
Germany - 36043
Founded
1999
Employees
100 - 200
Certifications
Putzbrunn
Germany - 85640
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