G.W.P. Manufacturing Services AG

G.W.P. Manufacturing Services AG

DEGermany, 14513 Teltow
G.W.P. Manufacturing Services AG logo

Overview

About G.W.P. Manufacturing Services AG

Who we are

About us With our industry expertise, we can help you successfully and promptly implement your production project for mechanical components, assemblies, and housings for small to medium-sized series. For more than 20 years, we have been experts in die casting, injection molding, and other mechanical processes. Our focus is on cross-process thinking. In Germany, Europe and Asia (in-house certified production) we manufacture your mechanical components, assemblies or housings. Our manufacturing services include: Engineering: Technology consulting (wide range of materials and manufacturing processes); CAD evaluation, construction & development Prototyping (close to series production; 1,-3,000 pieces) for die casting, injection molding, precision casting, sand casting, PA casting, vacuum casting, CNC milling, SLS & SLY Series production for batch sizes of up to 25,000 units Metal: aluminum die casting, zinc die casting, deep drawing, gravity die casting, sand casting Plastics: injection molding, thermoforming, extrusion Our Services: Project-related surface finish Coordination of the entire production project Advice along the value chain Assembly service, measurement reports International logistics service
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Teltow, Germany
Member since 2006

Competencies

Technologies

Mould construction

TechnologiesLengthWidthHeightDiameterWeightMaterial thickness
Injection moulds
5–1,500 mm5–600 mm5–600 mmfrom 0 mm0–4 kgfrom 0 mm
Pressure die cast molds
5–1,500 mm5–600 mm5–600 mmfrom 0 mm0–5 kgfrom 0 mm
Gravity casting moulds
5–1,500 mm5–400 mm5–400 mmfrom 0 mm0–5 kgfrom 0 mm
Modelmaking
5–1,500 mm5–600 mm5–600 mmfrom 0 mm0–5 kgfrom 0 mm
Squeeze moulds
10–1,500 mm10–1,000 mm10–500 mmfrom 0 mm0–4 kgfrom 0 mm
Vacuum deep-drawing moulds
20–1,000 mm20–1,000 mm5–500 mmfrom 0 mm0–1.5 kgfrom 0 mm
Sintering
10–300 mm10–200 mm10–200 mmfrom 0 mm0–2 kgfrom 0 mm
Extrusion dies
5–10,000 mm5–300 mm5–300 mmfrom 0 mm0–300 kgfrom 0 mm

Cutting dies / deep drawing dies

TechnologiesLengthWidthHeightDiameterWeightMaterial thickness
Punching / Cutting tools
2–1,000 mm2–1,000 mm2–200 mmfrom 0 mm0–20 kgfrom 0 mm
Deep-drawing dies
5–500 mm5–500 mm5–500 mmfrom 0 mm0–10 kgfrom 0 mm
Die replacement / wearing part manufacturing
from 0 mmfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 kgfrom 0 mm
Impact extrusion dies
10–500 mm10–500 mm10–500 mmfrom 0 mm0–20 kgfrom 0 mm
Rod extrusion dies
10–1,000 mm10–1,000 mm10–500 mmfrom 0 mm0–20 kgfrom 0 mm

Surface Treatment

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Anodizing
500–50,0005–500 mm5–500 mm5–500 mmfrom 0 mm0–20 kgfrom 0 mm
Pickling
10–100 k10–1,000 mm10–500 mm10–500 mmfrom 0 mm0–20 kgfrom 0 mm
Blacking
10–100 k10–1,000 mm10–500 mm10–500 mmfrom 0 mm0–50 kgfrom 0 mm
Chromatizing
10–50,00010–1,000 mm10–500 mm10–500 mmfrom 0 mm0–50 kgfrom 0 mm
Electroplating
10–100 k10–1,000 mm10–500 mm10–500 mmfrom 0 mm0–50 kgfrom 0 mm
Phosphatizing
10–100 k10–1,000 mm10–500 mm10–500 mmfrom 0 mm0–50 kgfrom 0 mm
Plasma coating
20–3,00010–600 mm10–500 mm5–300 mm5–300 mm0–1 kgfrom 0 mm
Powder coating
10–50,00010–2,000 mm10–1,000 mm10–1,000 mmfrom 0 mm0–50 kgfrom 0 mm
Sand blasting
10–10,00050–2,000 mm50–2,000 mm50–1,500 mmfrom 0 mm0–200 kgfrom 0 mm
Spray-painting
10–50,00010–2,000 mm10–2,000 mm10–1,000 mmfrom 0 mm0–50 kgfrom 0 mm
Chrome-plating
10–100 k10–1,000 mm10–500 mm10–500 mmfrom 0 mm0–50 kgfrom 0 mm
Nickel plating
10–100 k10–1,000 mm10–500 mm10–500 mmfrom 0 mm0–50 kgfrom 0 mm
Galvanizing
10–100 k10–1,000 mm10–500 mm10–500 mm1–100 mm0–50 kg0.2–50 mm

Heat Treatment

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Carbonitriding
10–100 k10–1,000 mm10–500 mm2–20 mm2–100 mm0–50 kgfrom 0 mm
Case hardening/surface hardening
10–100 k10–1,000 mm10–500 mm2–20 mm2–100 mm0–50 kgfrom 0 mm
Flame-hardening
10–100 k10–1,000 mm10–500 mm10–500 mm2–100 mm0–50 kgfrom 0 mm
Annealing
10–100 k10–1,000 mm10–500 mm10–500 mm10–100 mm0–100 kgfrom 0 mm
Hardening
10–100 k10–1,000 mm10–500 mm10–500 mm10–100 mm0–100 kgfrom 0 mm
Induction hardening
10–100 k5–100 mm1–50 mm1–50 mm1–50 mm0–5 kgfrom 0 mm
Nitriding processes
10–100 k10–1,000 mm10–500 mm2–20 mm2–100 mm0–50 kgfrom 0 mm
Oxidizing
10–100 k10–1,000 mm10–500 mm2–20 mm2–100 mm0–50 kgfrom 0 mm
Hardening and tempering
10–100 k10–1,000 mm10–500 mm10–500 mm10–100 mm0–100 kgfrom 0 mm

Sintering & Powder Pressing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Sintering
10–100 k10–300 mm10–300 mm10–300 mm10–300 mm0–20 kgfrom 0 mm

Additive Manufacturing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Fused deposition modelling (FDM)
1–510–600 mm10–600 mm10–500 mmfrom 0 mmfrom 0 kgfrom 0 mm
Metal laser sintering
1–255–300 mm5–300 mm5–300 mmfrom 0 mmfrom 0 kgfrom 0 mm
Multi-jet modelling (MJM)
1–5010–500 mm10–500 mm10–250 mmfrom 0 mmfrom 0 kgfrom 0 mm
3D printing (general)
1–1,00010–600 mm10–600 mm10–500 mm
Selective laser sintering
1–255–300 mm5–300 mm5–300 mmfrom 0 mmfrom 0 kgfrom 0 mm
Stereolithography (SLA)
1–255–300 mm5–300 mm5–300 mmfrom 0 mmfrom 0 kgfrom 0 mm
Vacuum casting
5–20010–500 mm10–500 mm10–300 mmfrom 0 mm0–1.5 kgfrom 0 mm

Solid Forming

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Drop forging
1,000–50,0000–20 kg
Impact extrusion
5–100 k5–2,000 mmfrom 0 mmfrom 0 mm5–200 mmfrom 0 kgfrom 0 mm
Bar extrusion
100–50,00050–6,000 mm20–500 mm20–500 mm20–500 mm
Open die forging
100–50,000from 0 mmfrom 0 mmfrom 0 mmfrom 0 mm0–20 kgfrom 0 mm

Etching and Spark Erosion

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Spark erosion wire cutting
10–10,00010–1,700 mm10–1,000 mm10–500 mmfrom 0 mm0–100 kgfrom 0 mm
Spark erosion countersinking
10–10,00010–1,000 mm10–1,000 mm2–500 mmfrom 0 mm0–20 kgfrom 0 mm
Chemical deburring
10–10,00010–1,500 mm10–1,500 mm10–500 mmfrom 0 mmfrom 0 kgfrom 0 mm
Etching
10–10,00010–1,500 mm10–1,500 mmfrom 0 mmfrom 0 mmfrom 0 kg1–50 mm

Joining (Plastics & Rubber)

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Extrusion welding
10–100 kfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 mm0–20 kgfrom 0 mm
Hot plate / Heated tool welding
10–100 kfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 mm0–20 kgfrom 0 mm

Injection Moulding, Extruding

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Injection moulding
10–500 k5–2,000 mm3–1,300 mm3–1,300 mmfrom 0 mm0–5 kgfrom 0 mm
Extrusion (profile)
10–50,0005–500 mm5–500 mm
Injection-mould around inserts
500–100,0005–1,500 mm5–1,000 mm5–1,000 mmfrom 0 mm0–5 kgfrom 0 mm
Multi component injection moulding
500–100,0005–1,300 mm5–1,300 mm5–1,300 mm0–5 kg
Transfer moulding
500–100,0005–1,300 mm5–1,300 mm5–1,300 mm0–5 kg
Compression moulding
500–50,0005–1,300 mm5–1,300 mm5–1,300 mm0–5 kg

Turning

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Turning
10–10,0005–1,500 mm2–250 mm
Swiss turning
10–50,0005–500 mmfrom 0 mmfrom 0 mm5–2,000 mmfrom 0 kgfrom 0 mm
Full-range turning (including milling)
50–50,00010–2,000 mmfrom 0 mmfrom 0 mm2–300 mmfrom 0 kgfrom 0 mm
Hard turning
100–50,00010–500 mmfrom 0 mmfrom 0 mm5–100 mmfrom 0 kgfrom 0 mm
Deep-hole drilling
50–10,00010–2,000 mm10–2,000 mm10–500 mm10–300 mm0–200 kgfrom 0 mm

Water jet cutting

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Water jet cutting 2D
100–10,00050–3,000 mm50–2,000 mmfrom 0 mmfrom 0 mm0–100 kg1–50 mm
Water jet cutting 3D
100–10,00050–3,000 mm50–2,000 mm200–450 mmfrom 0 mm0–100 kg1–50 mm
Water jet cutting, tube & section
100–10,00050–3,000 mm50–2,000 mm200–450 mm8–300 mm0–100 kg1–50 mm

Measuring & Testing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Measuring / testing
1–100 k1–2,000 mm1–1,500 mm1–1,000 mm1–500 mm0–100 kgfrom 0 mm

Assembly

TechnologiesLengthWidthHeightDiameterWeightMaterial thickness
Mechanical assembly
from 0 mmfrom 0 mmfrom 0 mmfrom 0 mm0–100 kgfrom 0 mm
Electromechanical assembly
from 0 mmfrom 0 mmfrom 0 mmfrom 0 mm0–100 kgfrom 0 mm
Industrial / On-site-assembly
from 0 mmfrom 0 mmfrom 0 mmfrom 0 mm0–100 kgfrom 0 mm

Machining (Extruded Profiles)

TechnologiesWidthHeightWeight
Machining of extruded sections
5–300 mm5–300 mm0–300 kg

Forming (Plastics & Rubber)

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Thermoforming
100–10,00010–1,000 mm10–1,000 mm10–500 mmfrom 0 mm0–5 kg0.5–10 mm

Finishing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
External cylindrical grinding
10–10,0005–200 mmfrom 0 mmfrom 0 mm5–200 mm0–10 kgfrom 0 mm
Internal cylindrical grinding
10–10,00010–500 mmfrom 0 mmfrom 0 mm10–1,000 mmfrom 0 kgfrom 0 mm
Belt grinding
5–10,000from 0 mm5–1,000 mmfrom 0 mmfrom 0 mmfrom 0 kg2–100 mm
Surface grinding machine
10–10,00010–500 mm5–500 mm2–500 mmfrom 0 mm0–20 kgfrom 0 mm
Coordinate jig grinding
10–10,00010–500 mm10–500 mm5–500 mmfrom 0 mm0–10 kgfrom 0 mm
Shot blasting
10–10,00050–2,000 mm50–2,000 mm50–1,500 mmfrom 0 mm0–200 kgfrom 0 mm
Rotofinishing, barrel finishing
10–10,0005–500 mm5–500 mm5–500 mmfrom 0 mmfrom 0 kgfrom 0 mm

Threading

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Thread rolling
10–100 k10–1,500 mmfrom 0 mmfrom 0 mm6–500 mmfrom 0 kgfrom 0 mm
Thread grinding
10–10,00020–1,000 mmfrom 0 mmfrom 0 mm10–100 mm0–10 kgfrom 0 mm
Worm grinding
10–10,000100–3,000 mmfrom 0 mmfrom 0 mm100–1,000 mm0–300 kgfrom 0 mm

Sheet Metal Processing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Laser cutting 2D
50–10,00010–2,000 mm10–2,000 mm0–20 kg0.2–10 mm
Laser cutting 3D
50–10,00010–2,000 mm10–1,500 mm10–500 mm0–20 kg0.2–10 mm
Punching / nibbling
50–50,0005–2,000 mm5–2,000 mm0–20 kg0.2–20 mm
Plasma fusion cutting
100–10,00010–2,000 mm10–2,000 mmfrom 0 mmfrom 0 mm0–20 kg0.2–10 mm
Shearing (rectangular blank/strip)
100–10,000from 0 mmfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 kg0.2–30 mm

Casting

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Machine moulding (sand casting)
1–5,00010–650 mm10–650 mm10–490 mm0–3 kg
Gravity die casting
1–50,00010–1,500 mm10–1,500 mm10–1,500 mmfrom 0 mm0–50 kgfrom 0 mm
Pressure die casting
50–4 M1–1,410 mm1–1,410 mm1–1,000 mm0–4,000 kg
Investment casting
1–50,00010–500 mm10–500 mm10–500 mmfrom 0 mm0–5 kgfrom 0 mm
Low-pressure casting
50–1,00030–1,200 mm30–800 mm10–500 mm0–20 kg
Hand moulding (sand casting)
1–10010–650 mm10–650 mm10–490 mmfrom 0 mm0–3 kgfrom 0 mm
Continuous casting
50–50,00010–300 mm10–300 mm10–300 mm

Assembly Group Manufacturing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Clinching
100–10,00010–2,000 mm10–1,500 mm0.2–0.8 mm
Folding
100–100,000from 0 mmfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 kg0.1–3 mm
Adhesive bonding
100–10,00010–500 mm10–100 mm10–100 mm0.5–100 mm0–20 kg0.2–100 mm
Riveting
10–100 k10–1,500 mm10–1,000 mmfrom 0 mmfrom 0 mmfrom 0 kg0.2–50 mm

Sheet Metal Forming (Stamping, Deep-drawing)

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Stamping and bending machine (Bihler)
100–50,0005–500 mm5–500 mmfrom 0 mmfrom 0 mmfrom 0 kg0.2–50 mm
Deep-drawing
1,000–50,000
Spinning
100–10,000from 0 mmfrom 0 mmfrom 0 mm10–1,000 mmfrom 0 kg1–50 mm

Welding

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Laser-beam welding
10–100 k10–1,000 mm10–500 mm10–500 mm0.1–100 mm0–50 kgfrom 0 mm
Spot welding
10–100 kfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 kg0.1–20 mm
Electron-beam welding
10–100 k5–1,000 mm5–500 mm5–500 mmfrom 0 mm0–50 kgfrom 0 mm
Ultrasonic welding
10–100 k5–1,200 mm5–500 mmfrom 0 mmfrom 0 mmfrom 0 kg0.1–10 mm
Stud welding
10–100 kfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 mmfrom 0 kgfrom 0 mm

Milling

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Milling
50–50,00010–1,000 mm10–1,000 mm5–500 mm0–50 kg
Form milling (3 D)
5–50,00010–1,000 mm10–1,000 mm5–500 mmfrom 0 mm0–50 kgfrom 0 mm
HSC milling
100–50,00020–500 mm20–500 mm20–500 mmfrom 0 mm0–30 kgfrom 0 mm
Engraver milling
5–10,00010–1,000 mm10–1,000 mm2–500 mm2–200 mm0–100 kgfrom 0 mm

Drilling / Sawing

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Sawing
50–10,00020–3,000 mm20–3,000 mm1–500 mm1–100 mm
Drilling / threading / tapping
5–10,0005–3,000 mm10–3,000 mm0.2–500 mmfrom 0 mm0–300 kgfrom 0 mm

Labelling / marking

TechnologiesLotsizeLengthWidthHeightDiameterWeightMaterial thickness
Screen printing
10–100 k10–1,000 mm10–500 mm10–500 mmfrom 0 mmfrom 0 kgfrom 0 mm
Pad printing
10–100 k10–1,000 mm10–1,000 mmfrom 0 mmfrom 0 mmfrom 0 kgfrom 0 mm

Materials

Heavy metals
Copper-zinc alloys (brass)Copper and copper alloysZinc and zinc alloysSolder
Advanced Materials
Nickel alloy (Inconel, Monel, Hastelloy)
Sintered materials
Metal powder for formed partsMetal powder for hard metal
Cast metals
Cast steelCast iron
Light metals
Aluminium and aluminium alloysMagnesium and magnesium alloysTitanium and titanium alloys
Steel
Structural steelCase hardening/tempering steelStainless steel (rust-proof V2A)Stainless steel (rust-proof V4A)Free-cutting/mild steelTool steelSpring steelCold extruding steel
Plastics/synthetic materials
ThermoplasticsThermosetsElastomersSilocone (LSR)Natural and vulcanised rubberGlass fibre-reinforced plasticCarbon fibre-reinforced plasticParticle reinforced composite materials

Industries

Railway and rail vehicles industryPaper and printing machinery industryTelecommunication industryPackaging industryMechanical engineeringMachine tool manufacturingApparatus engineeringAutomation and control engineeringElectrical industryMeasurement and control technique, laboratory equipmentAir conditioning, refrigeration and ventilation industryLighting industrySpecial purpose machinery manufacturingClean room technologyMedical technologyInformation technology (hardware)Power generation and transmission industryOffice machinery and suppliesAutomotive and vehicle constructionHydraulic and pneumatic industryAerospace and aviation industryBuilding, agricultural and forestry machinery manufacturingPrecision engineering, mechatronics and opticsHousehold appliance industryPlant engineering and construction

Certificates

ISO 9001:2015

IATF 16949:2016

Parts & Machines

Parts (7)

1 / 7
Prototypenbau / Rapid Prototyping
Prototypenbau / Rapid Prototyping
DescriptionSchnelle Prototypen: Stereolithographie (SLA), Selektives Lasersintern (SLS), Multi Jet Modeling (MJM), Metall Lasersintern (MLS). Fused Deposition Modelling (FDM), Außerdem: Vakuumguss-Prototypen, CNC-Prototypen, Erodierte Prototypen (EDM), ProtoDie (Druckgussprototypen), ProtoInject (Spritzgussprototypen), Sandguss-Prototypen (Aluminium)
2 / 7
Zinkdruckguss
Zinkdruckguss
DescriptionZinkdruckguss: Gussteile, Nachbearbeitungen, Oberflächen, Montagen
3 / 7
Magnesiumdruckguss
Magnesiumdruckguss
DescriptionMagnesiumdruckguss: Gussteile, Nachbearbeitungen, Oberflächen, Montagen
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Kunststoffspritzguss
Kunststoffspritzguss
TechnologyInjection moulding
MaterialPlastics/synthetic materials
Lotsize0
DescriptionKunststoffspritzguss: Thermoplast-Spritzguss, Duroplast-Spritzguss, Elastomer-Spritzguss, Flüssigsilikon-Spritzguss, Mehrfarben-Spritzguss, Mehrstoff-Spritzguss (2K, 3K, 4K), Verbund-Spritzguss, Sandwich-Spritzguss, Intervall-Spritzguss, Umspritzen von Einlegeteilen, Marmorier-Spritzguss, Nachbearbeitungen, Lackierungen, Metallbeschichtungen (Vakuum-Bedampfung), Montagen
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Baugruppenmontage
Baugruppenmontage
TechnologyPressure die casting
MaterialAluminium and aluminium alloys
Lotsize0
DescriptionBaugruppenmontage / Assemblierung: verfahrensübergreifende Fertigung von Kunststoff- und Metallkomponenten und Vor- und Endmontage von mechanischen Modulen und Baugruppen.
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Alugehäuse
Alugehäuse
TechnologyPressure die casting
MaterialAluminium and aluminium alloys
Lotsize0
DescriptionGehäuse nach Maß<br> Unser Gehäusebau hat sich auf kundenspezifische Gehäuse in kleinen und mittleren Losgrößen spezialisiert. Wir fertigen Industriegehäuse aus Metall und Kunststoff für verschiedene ausgewählte Branchen. Durch unseren verfahrensübergreifenden Ansatz bieten wir Ihnen vielfältige Gehäuselösungen aus einer Hand: Alu-Gussgehäuse, Kunststoffgehäuse, Profilgehäuse, Blechgehäuse…
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Aluminiumdruckguss
Aluminiumdruckguss
TechnologyPressure die casting
MaterialAluminium and aluminium alloys
Lotsize0
DescriptionAluminiumdruckguss: Gussteile, Nachbearbeitungen, Oberflächen, Montagen
7 Parts
Injection moulding1
Pressure die casting3

Contact

Location

Main locationRheinstraße 10 C, 14513 Teltow, Germany
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Further locationsStandorte: Teltow, Deutschland (Headquarters / Vertrieb) - Zhongshan, China (Produktion) - Hong Kong, China (Legal Representative), Kanada, Calgary, Kooperationspartner in der Türkei, Polen, Griechenland, Niederlande, Litauen

Company contact

Contact persons

MH
Mathias Höhn

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