Laser cutting
The laser cutting is part of the group of separating Production methods and is based on the separation of solid bodies by laser radiation. The method allows the user to cut complex contours from almost all conceivable materials.
The use of continuous or pulsed laser radiation for cutting or cutting workpieces has far-reaching advantages compared to other methods. In the metal processing industry, laser cutting is particularly popular due to the high precision, efficiency and productivity. The combination of laser technology with highly automated CNC technology also ensures a high cost-effectiveness even with small batch sizes.
Technical basics for laser cutting
Laser cutting is carried out on a laser beam cutting machine. This is equipped for automation with a modern CNC control. The most important components of the laser beam cutting machine are:
- laser beam source
- laser beam guidance
- Focus optics
- cutting nozzle

Laser cutting at TEPRO Präzisionstechnik GmbH
Various technologies are used for laser beam sources in industry. In addition to the classic CO₂ laser, special solid-state lasers such as the Nd:YAG laser, fiber laser, or disk laser are also used. The laser beam is directed from the source to the focusing optics or lens either via deflection mirrors (CO₂ laser) or optical fibers (solid-state lasers).
The focusing optics are responsible for increasing the intensity by bundling the beam. Subsequently, the jet passes through the cutting nozzle with a high energy density and is directed directly onto the workpiece to be processed.

How does laser cutting work?
The high-energy laser beam causes the material to melt, burn, or vaporize, allowing it to penetrate the workpiece completely. The laser beam is then guided along the desired contour using focusing optics and a control unit, cutting the workpiece cleanly and precisely.
During the cutting process, a process gas is used to remove the molten material from the cut and to protect the focusing optics from fumes and splatter. Laser cutting allows for tolerances of up to +/- 0.1 mm/m. Depending on the application and material, cutting speeds of up to 250 m/min can be achieved.
Laser cutting is used across industries for cutting almost all materials. The cost-effectiveness always depends on the special purpose of use and the material to be cut. Thus, cutting of aluminum or brass requires, for example, a very high laser power due to the strongly reflecting surface.

2D laser cutting at SINIDBAU S.R.O.

Laser cutting machine from KOVAN M.I.
Variants of the method Laser cutting
The use of the laser cutting differs in particular with respect to the temperature reached at the surface of the material as well as the nature of the supplied process gas. Depending on these parameters, the cut material is removed from the cutting joint either as a liquid, as an oxidation product or as a steam. Depending on the aggregate state of the material, laser beam melting cutting, laser beam burning cutting and laser beam subliming cutting are distinguished between the three variants. These will be briefly explained below:
- Laser melting cutting
The basis of the laser beam melting cutting is the use of an inert or very reactive process gas. The gas prevents oxidation of the material and additionally ensures that the focusing optics are protected. In the cutting joint, the material is continuously melted and blown out as a liquid. Typical applications for this variant are the production of oxide-free cuts in the machining of stainless steel or cutting of aluminum alloys.
- Laser cutting
In order to cut iron-containing metals, the laser beam burning cutting is frequently used in which the material is not melted but is heated to the ignition temperature and then burned. Compared to the laser beam melting cutting, the method is distinguished by higher cutting speeds and an almost free cut edge.
- Laser beam sublimation cutting
Sublimation cutting is used for cutting materials without a pronounced molten state. The basis of this variant is the evaporation of the material, wherein the material passes directly from the solid into the vaporous state. The method is suitable for cutting wood, leather and textiles as well as for fiber-reinforced plastics.
In addition to the variants listed here, a distinction is also made between the laser fine cutting for the finest contours and the 2D and 3D laser processing for the production of complex two- and three-dimensional geometries.
The advantages of laser cutting
Laser cutting is characterized by a whole range of advantages:

Laser cutting at Gebr. Hollow GmbH
Find companies for laser cutting
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2D laser cutting machine steel

3D laser cutting aluminum cap

Laser Cutting Inquiry - Pipe aus Baustahl
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